Halbach Rotor Magnet Layout With Short-Circuit Reduction

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Solution Overview

Problem

Existing technologies fail to sufficiently increase the magnetic flux of the magnetic pole facing the stator due to short-circuiting between auxiliary magnets in the rotor core.

Innovation Solution

The implementation of a short-circuit reduction part, such as a non-magnetic body or space with higher magnetic resistance, is provided around the auxiliary magnets to minimize short-circuiting, while arranging auxiliary magnets in a Halbach array to enhance magnetic flux facing the stator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If auxiliary magnets are arranged in a Halbach array to increase magnetic flux, then the magnetic flux of the main magnet can be increased, but magnetic flux short-circuits between the magnetic poles of the auxiliary magnets through the rotor core

Engineering Contradiction:
Improvemagnetic flux of main magnetVSAvoidmagnetic flux short-circuit
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The rotor core is segmented by introducing non-magnetic parts (such as non-magnetic ribs or partitions) that divide the rotor core into separate regions. These partitions prevent the magnetic flux from short-circuiting between adjacent auxiliary magnets while allowing the auxiliary magnets to maintain their Halbach array configuration for enhanced magnetic flux production.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rotor core is designed with non-uniform magnetic properties by incorporating non-magnetic parts at specific locations where short-circuiting occurs. This creates localized regions with different magnetic conductivities, blocking the harmful short-circuit paths while preserving the overall magnetic flux enhancement from the Halbach array arrangement.

Inventive Principle:
Principle #3Local quality

2Power

If auxiliary magnets are arranged adjacent to first magnets in a Halbach array, then magnetic flux is enhanced, but short-circuiting between magnetic poles reduces the effectiveness

Engineering Contradiction:
Improveoutput of electric motorVSAvoidmagnetic flux efficiency
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

Non-magnetic partitions are introduced to segment the rotor core structure, creating isolated magnetic circuits for each auxiliary magnet. This segmentation prevents cross-talk and short-circuiting between adjacent magnets, ensuring that each magnet's flux contributes effectively to the overall motor output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Non-magnetic parts act as intermediary barriers between the magnetic poles of adjacent auxiliary magnets. These intermediaries block the direct magnetic coupling that would otherwise create short-circuit paths, while allowing the desired magnetic flux from each auxiliary magnet to reach the stator through the air gap.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces short-circuiting and increases the magnetic flux facing the stator, thereby enhancing the output of the electric motor.

Implementation Method 1

auxiliary magnets arranged in a Halbach array so as to increase the magnetic flux of the magnetic pole facing the stator

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Implementation Method 2

auxiliary magnets arranged in a Halbach array

Methodology Applied
Scientific EffectHalbach array: Halbach Array

Implementation Method 3

short-circuit reduction part provided at a portion around the auxiliary magnet facing the auxiliary magnet in parallel with a virtual line connecting the two magnetic poles... to reduce a short-circuit of a magnetic flux

Methodology Applied
Scientific EffectMagnetic resistance: Magnetic Reluctance

Data Source

PatentUS12476505B2Electric motor with a short-circuit reduction part, compressor, blower, refrigerator
Publication Date: 2025.11.18 DAIKIN INDUSTRIES LTD
  • US12476505B2 patent drawing
  • US12476505B2 patent drawing
  • US12476505B2 patent drawing

AI summary

An electric motor includes a stator; a rotor facing the stator a first direction and configured to be rotatable in a second direction that is orthogonal to the first direction; and a short-circuit reduction member, wherein the rotor includes a main magnet having a first magnetic pole on a surface facing the stator; an auxiliary magnet arranged adjacent to the main magnet and having a second magnetic pole and a third magnetic pole that is different in polarity from the second magnetic pole, and configured to increase a magnetic flux of the first magnetic pole, and wherein the auxiliary magnet is arranged adjacent to the main magnet.