Half-Bridge Power Supply Current Sensing at High Switching Frequency

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Solution Overview

Problem

Existing switched mode electrical power supply devices face inaccuracies in load current measurements due to limited bandwidth of high-side and low-side feedback loops, particularly at higher switching frequencies, leading to instability and reduced accuracy.

Innovation Solution

Implementing a load current sensing device with low-side and high-side sensing transistors and regulators, along with current adding devices to refine sensing signals using decaying exponential functions, maintaining loop stability and enhancing accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If higher switching frequencies are used to improve productivity, then the measurement accuracy deteriorates due to limited bandwidth of feedback loops

Engineering Contradiction:
Improveswitching frequencyVSAvoidload current measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by pre-shaping the sensing signals using exponential functions before they enter the feedback loops. This preprocessing compensates for the bandwidth limitations in advance, allowing accurate measurements even at higher switching frequencies without requiring the feedback loops to respond faster.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If conventional sensing methods are used to maintain device complexity at acceptable levels, then measurement accuracy deteriorates

Engineering Contradiction:
Improvesensing circuit complexityVSAvoidload current measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the temporal parameters of the sensing signals by applying exponential shaping functions. This transforms the signal characteristics without requiring additional hardware complexity, thereby improving measurement accuracy while maintaining acceptable device complexity.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If feedback loop bandwidth is increased to improve measurement accuracy, then loop stability deteriorates

Engineering Contradiction:
Improvesensing signal accuracyVSAvoidfeedback loop stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

By pre-shaping the sensing signals with exponential functions, the patent eliminates the need to increase feedback loop bandwidth. The accuracy improvement is achieved through signal preprocessing rather than loop modification, thereby maintaining loop stability while improving measurement precision.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If conventional current sensing is used to keep ease of operation simple, then measurement accuracy deteriorates at high switching frequencies

Engineering Contradiction:
Improvesensing operation simplicityVSAvoidload current measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent modifies the temporal parameters of the sensing signals using exponential shaping. This approach maintains operational simplicity while significantly improving measurement accuracy at high switching frequencies, as the shaping is implemented through standard circuit elements rather than complex control procedures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides accurate load current measurements across both switching modes without loop instability, improving system performance by shaping sensing signals to match ideal profiles.

Implementation Method 1

a low-side sensing transistor which acts as a current mirror for the portion of the load current during the second switch mode

Methodology Applied
Scientific EffectCurrent mirror:

Implementation Method 2

a high-side sensing transistor which acts as a current mirror for the portion of the load current during the first switch mode

Methodology Applied
Scientific EffectCurrent mirror:

Implementation Method 3

an output of the low-side regulator is connected to the second input of the low-side regulator in order to form a low-side feedback loop

Methodology Applied
Scientific EffectFeedback: Feedback

Implementation Method 4

an output of the high-side regulator is connected to the second input of the high-side regulator in order to form a high-side feedback loop

Methodology Applied
Scientific EffectFeedback: Feedback

Implementation Method 5

current adding devices to refine sensing signals using decaying exponential functions

Methodology Applied
Scientific EffectDecaying exponential function:

Data Source

PatentUS20250350187A1Switched mode electrical power supplies and corre-sponding control
Publication Date: 2025.11.13 INFINEON TECH AUSTRIA AG
  • US20250350187A1 patent drawing
  • US20250350187A1 patent drawing
  • US20250350187A1 patent drawing

AI summary

An electrical power supply device configured for providing a load current, the electrical power supply device comprising: a half bridge circuit comprising a high-side power transistor and a low side power transistor; a gate driver circuit configured to drive the high-side power transistor and the low-side power transistor alternatively in a first switching mode; a load current sensing device, wherein the load current sensing device comprises for sensing a portion of the load current in the second switching mode a low-side sensing transistor and a low-side regulator; a load current sensing refining device, wherein the load current sensing refining device comprises a low-side current adding device configured for adding a low-side refining current to a low-side feedback loop during the second switching mode in order to refine a low-side sensing signal for the portion of the load current in the second switching mode at the output of the low-side regulator.