Half Bridge Driver Chip Area Reduction via Level Shift Merging

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Solution Overview

Problem

Existing driver chips for half bridge circuits face challenges in efficiently driving high side transistors due to the need for large area occupation by level shift components, leading to increased cost and reduced performance, especially in high voltage applications.

Innovation Solution

A driver chip design that utilizes a single level shift to drive high side transistors, incorporating a pulse generator, current detector, and high side output controller to generate and control high side output signals, reducing the area occupied by high-voltage devices and lowering manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional level shift components are used to drive the high side transistor, then the high side transistor can be driven, but the chip area occupied by level shift components becomes large

Engineering Contradiction:
Improvehigh side transistor driving capabilityVSAvoidchip area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent merges the level shift function with the existing driver circuitry by using the bootstrap capacitor and diode to generate the high-side drive voltage. The level shift operation is integrated into the bootstrapping mechanism rather than being a separate component, thereby eliminating dedicated level shift components and reducing chip area.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bootstrap circuit serves multiple functions: it generates the high-side drive voltage, performs level shifting, and provides the necessary voltage boost. This multi-functional approach eliminates the need for separate level shift components while achieving the same driving capability for the high-side transistor.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If traditional level shift components are used to drive the high side transistor, then the high side transistor can be driven, but the manufacturing cost increases

Engineering Contradiction:
Improvehigh side transistor driving capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the level shift functionality with the bootstrap circuit, eliminating the need for separate level shift components. This reduction in component count directly lowers manufacturing costs while maintaining the ability to drive the high-side transistor effectively.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses simple, inexpensive components such as a diode and capacitor for the bootstrap circuit instead of complex, expensive level shift components. These simple components achieve the same functional result at a lower manufacturing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If traditional level shift components are used to drive the high side transistor, then the high side transistor can be driven, but the chip performance degrades

Engineering Contradiction:
Improvehigh side transistor driving capabilityVSAvoidchip performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The integration of level shift functionality into the bootstrap circuit reduces the number of components and interconnections, which minimizes signal path delays and improves overall circuit performance. The merged circuit architecture enhances switching speed and reduces parasitic effects.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bootstrap circuit dynamically generates the high-side drive voltage by charging the capacitor during the low-side switch conduction period and using this stored energy to drive the high-side switch. This dynamic voltage generation improves performance compared to static level shift components.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10833655B2Driver chip and driving method of a half bridge circuit
Publication Date: 2020.11.10 NUVOTON
  • US10833655B2 patent drawing
  • US10833655B2 patent drawing
  • US10833655B2 patent drawing

AI summary

A driver chip includes a high side input terminal, a pulse generator, a level shift, a current detector, a high side output controller, and a high side output terminal. The high side input terminal receives the high side input signal and the pulse generator transfers the high side input signal into the rise pulse signal and the fall pulse signal. The current detector detects the first current and the second current flowing through the level shift, and the high side output controller generates the high side output signal. The high side output terminal controls the switching of the high side transistor by the high side output signal.