Half-Bridge Power Module Layout for Gate Crosstalk Suppression

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Solution Overview

Problem

Existing power modules face challenges in suppressing driving interference, particularly gate crosstalk, which increases the risk of false triggering in high-frequency switch devices, often requiring costly and space-consuming solutions that compromise device performance.

Innovation Solution

The design involves a coupling arrangement of winding directions in the circuit to inhibit driving crosstalk for devices that don't need to be turned on and enhance turn-on levels for those that do, utilizing a filter capacitor and switch devices arranged on a copper-clad ceramic substrate to manage transient currents and voltages effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If capacitance filtering, filtering inductance or magnetic beads are added in the driving loop, then driving interference is suppressed, but cost and space increase

Engineering Contradiction:
Improvedriving interferenceVSAvoidcost and space
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent utilizes the magnetic field coupling effect of transient current to convert the harmful gate crosstalk into a beneficial effect. By designing the winding direction of the circuit, the magnetic field coupling suppresses driving crosstalk for devices that should remain off while enhancing turn-on levels for devices that should be on, thereby eliminating the need for additional filtering components and reducing both cost and space

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the winding direction parameter of the circuit to achieve opposite bypass directions for different switch devices. This parameter change enables the same circuit structure to produce opposite magnetic field coupling effects, suppressing interference for one device while enhancing drive signal for another, resolving the contradiction without adding external components

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the opening rate is reduced by increasing the size of the driving resistor, then driving interference is suppressed, but switch device performance is sacrificed

Engineering Contradiction:
Improvedriving interferenceVSAvoidswitch device performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies different bypass directions for different switch devices within the same circuit. The first switch device experiences magnetic field coupling that suppresses crosstalk, while the second switch device experiences coupling that enhances turn-on levels. This local differentiation allows each device to receive optimized treatment without compromising overall system performance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of using large driving resistors that would slow down switching and reduce performance, the patent converts the magnetic field coupling effect into a benefit. The coupling effect naturally suppresses crosstalk for devices that should remain off while providing enhanced drive signal for devices that should turn on, maintaining high switching performance without interference

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces driving interference without increasing costs, enhancing the reliability of power modules by controlling induced voltages and currents, thereby improving overall performance without sacrificing device performance or adding unnecessary space.

Implementation Method 1

by utilizing the magnetic field coupling effect of the transient current, through the coupling design, driving crosstalk generated by the gate is inhibited

Methodology Applied
Scientific EffectMagnetic field coupling: Electromagnetic Induction

Data Source

PatentUS20250007384A1Anti-driving interference power module
Publication Date: 2025.01.02 SHANGHAI METAPWR ELECTRONICS CO LTD
  • US20250007384A1 patent drawing
  • US20250007384A1 patent drawing
  • US20250007384A1 patent drawing

AI summary

The application discloses an anti-driving interference power module which comprises at least one half-bridge power module. The half-bridge power module comprises a first switch device, a second switch device, a DC positive terminal and a DC negative terminal. The DC positive terminal, the first switch device, the second switch device and the DC negative terminal form a filtering loop which is the same as the second driving loop of the second switch device. According to the application, through the coupling design of the detour direction of the circuit, the driving crosstalk generated by the gate is inhibited for the device which does not need to be turned on, and mistaken opening of driving is avoided; and for the device needing to be opened, the turn-on level driven by the gate is enhanced, so that the reliability of the power module is higher.