Half-Bridge Inverter for Solid State Lighting Power Conversion

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Solution Overview

Problem

Existing power converters for solid state lighting loads, such as LED-based units, often have limitations in providing comprehensive power factor correction and efficient power conversion, particularly when operating across a wide range of load conditions, as they may only offer narrow load coverage and limited soft switching capabilities.

Innovation Solution

A power converter with a half-bridge inverter that functions as an integrated mains rectifier, boost inverter, and output stage inverter, along with a control circuit that independently controls the mains input and output currents through a switching signal with a duty cycle, frequency, and cycle skipping duty cycle, enabling power factor correction and efficient power conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional power converter with separate rectifier, boost inverter, and output stage is used, then the device can provide comprehensive power conversion functions, but the device complexity increases and load range coverage becomes limited

Engineering Contradiction:
Improveload range coverageVSAvoidconverter structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the rectifier, boost inverter, and output stage inverter into a single integrated half-bridge circuit. The half-bridge inverter performs multiple functions simultaneously: it rectifies the mains input, provides power factor correction, boosts the voltage, and drives the LED load. This integration eliminates the need for separate circuits for each function, thereby reducing device complexity while maintaining comprehensive power conversion capabilities and wide load range coverage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The half-bridge inverter is designed as a universal circuit that performs multiple functions: mains rectification, power factor correction, voltage boosting, and LED driver operations. By making the circuit multi-functional, the patent achieves wide load range coverage without adding separate dedicated circuits for each function, thus avoiding increased device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If duty cycle modulation is used only to control output current, then the control is simple, but the power factor correction capability is limited

Engineering Contradiction:
Improvecontrol simplicityVSAvoidpower factor correction capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent employs dynamic control of the half-bridge inverter switching based on the instantaneous polarity of the mains input voltage. The control circuit activates different switches (first inverter switch for positive half-cycle, second inverter switch for negative half-cycle) depending on the voltage polarity. This dynamic switching strategy enables the circuit to maintain power factor correction capability across the entire AC cycle while keeping the control logic relatively simple and intuitive.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control circuit operates in a periodic manner, switching between different inverter switches based on the AC voltage half-cycles. During each positive half-cycle, one switch is activated, and during each negative half-cycle, the other switch is activated. This periodic switching pattern enables continuous power factor correction while maintaining simple control logic that follows the natural periodicity of the AC input.

Inventive Principle:
Principle #19Periodic action

3Loss of energy

If soft switching is implemented in a boost inverter, then the efficiency is improved, but soft switching can only occur in parts of the operational range or not at all

Engineering Contradiction:
Improveconversion efficiencyVSAvoidoperational range for soft switching
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The control circuit continuously monitors the state of the half-bridge inverter and adjusts the switching timing based on feedback from the circuit operation. This feedback mechanism enables the control circuit to maintain soft switching conditions across a wide operational range by dynamically adjusting switch activation timing according to actual circuit conditions, thereby achieving both high efficiency and broad operational range coverage.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9163815B2Power converter device for driving solid state lighting load
Publication Date: 2015.10.20 SIGNIFY HOLDING BV
  • US9163815B2 patent drawing
  • US9163815B2 patent drawing
  • US9163815B2 patent drawing

AI summary

A power converter device for converting power from a mains power supply (201) to power a solid state lighting load (280) includes a converter (230) and a control circuit (350). The converter (230) includes a half-bridge inverter (220) that functions as a boost inverter and output stage inverter, the half-bridge inverter having multiple switches (221, 222). The control circuit (350) is configured to control a mains input current and an output current of the device independently by providing a switching signal (S_HB) to the switches in the half-bridge inverter, where the switching signal has a duty cycle, a frequency and a cycle skipping duty cycle.