Half-Bridge Load State Detection via Digital Integration

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Solution Overview

Problem

In half-bridge circuits, especially in applications like lamp ballasts, the high switching frequencies require large capacitances for RC filters to determine mean power consumption, which are impractical for integration in ICs, necessitating a more efficient diagnostic method for load state monitoring.

Innovation Solution

A diagnostic circuit that generates a diagnostic signal based on the integral of a current measuring signal and a reference signal over specific integration periods, allowing for effective load state monitoring and overloading detection without the need for large capacitors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If RC filter is used to determine mean power consumption at high switching frequencies, then measurement accuracy is improved, but component size becomes impractically large for IC integration

Engineering Contradiction:
Improvemean power consumption measurement accuracyVSAvoidcapacitor size
Core Design Contradiction:
Measurement precisionVSVolume of stationary object

Solution Approach 1:

The patent replaces the traditional RC filter (analog time-averaging circuit) with a digital signal processing approach. The measurement voltage is fed to a microcontroller that performs digital integration and averaging of the rectified measurement signal, substituting physical capacitor-based filtering with computational algorithms that achieve the same time-averaging function without requiring large passive components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by switching from continuous analog filtering to discrete digital sampling and processing. The microcontroller samples the measurement voltage at specific intervals corresponding to the switching frequency, rectifies the signal digitally, and calculates the mean power consumption through software-based integration, thereby eliminating the need for large capacitance values.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If switching frequency is increased to improve productivity, then output power delivery is improved, but the required RC filter capacitance becomes too large for IC implementation

Engineering Contradiction:
Improvepower delivery efficiencyVSAvoidfilter component integration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent substitutes the complex analog RC filter network with a digital signal processing system implemented in a microcontroller. The microcontroller reads the measurement voltage through an ADC, performs digital rectification by taking absolute values of the signal during specific time intervals, and computes the mean power consumption through software algorithms, thereby simplifying the hardware architecture while enabling high-frequency operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements periodic digital sampling and processing of the measurement signal synchronized with the switching frequency. The microcontroller performs measurements during specific time windows corresponding to the switching cycle periods, accumulating and averaging the rectified values over multiple cycles to determine mean power consumption, thereby achieving accurate measurement without requiring large filtering capacitances.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate monitoring of load states and power consumption in high-frequency half-bridge applications, reducing component size and integration complexity while protecting against overloading.

Implementation Method 1

providing a first diagnostic signal which is dependent on an integral of the measuring signal over a first integration period, and on an integral of a first reference signal over a second integration period

Methodology Applied
Scientific EffectIntegration:

Data Source

PatentUS7982452B2Detection of a load state of a half-bridge
Publication Date: 2011.07.19 INFINEON TECH AUSTRIA AG
  • US7982452B2 patent drawing
  • US7982452B2 patent drawing
  • US7982452B2 patent drawing

AI summary

Disclosed is a method for diagnosing a half-bridge having a first and a second switching element. The method includes providing a half-bridge that has a first and a second switching element connected in series with each other. The first and the second switching element are driven on and off cyclically, with the switching elements during one drive cycle being alternatingly driven on and off such that they are alternatingly subject to a load current flowing therethrough. A current measuring signal is provided, representing a current flow through one of the switching elements. A first reference signal is provided. A first diagnostic signal is generated that is dependent on an integral of the measuring signal over a first integration period, and on an integral of a first reference signal over a second integration period.