Two-Wire Load Control Power Estimation From Half-Cycle Voltage

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Solution Overview

Problem

Two-wire load control devices lack the capability to accurately compute and report real-time power consumption due to the absence of a direct connection to the neutral side of the AC power source, preventing them from determining the actual voltage drop across the load.

Innovation Solution

A two-wire lighting control device is configured with a controllably conductive device and a control circuit that measures voltage across the device during a half-cycle, generates a complementary voltage waveform to approximate the voltage across the load, and computes power consumption based on this estimation and current measurement, allowing for accurate power delivery control and reporting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a two-wire load control device is used, then device complexity is reduced and ease of installation is improved, but the ability to accurately measure and report real-time power consumption deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidpower consumption measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by measuring the voltage across the load during the off-state (when the triac is non-conductive) before the actual power delivery occurs. This pre-measurement captures the line voltage information that would otherwise be unavailable during the on-state, enabling subsequent accurate power calculation without adding measurement complexity during power delivery.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a copy of the voltage waveform information by measuring and storing the voltage across the load during the off-state. This copied voltage data is then used in conjunction with current measurements to reconstruct the power consumption information, effectively copying the essential measurement data needed for accurate power reporting without requiring direct simultaneous voltage-current measurement.

Inventive Principle:
Principle #26Copying

2Measurement precision

If a three-wire load control device is used, then accurate power consumption measurement is enabled, but device complexity increases and ease of installation deteriorates

Engineering Contradiction:
Improvepower consumption measurement precisionVSAvoidease of installation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent extracts the essential voltage measurement function from the traditional three-wire configuration by measuring voltage across the load terminals themselves during the off-state. This extraction eliminates the need for a separate neutral wire connection while preserving the ability to obtain accurate voltage information for power calculation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the two-wire load control device multi-functional by enabling it to perform both load control and accurate power measurement functions that were traditionally reserved for three-wire devices. The same control circuitry used for triac switching is also utilized for voltage measurement during the off-state, eliminating the need for separate measurement circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If voltage is measured across the load during the on-state, then real-time voltage data is available, but measurement accuracy deteriorates due to voltage drop across the control device

Engineering Contradiction:
Improvevoltage data availabilityVSAvoidvoltage measurement precision
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The patent applies periodic action by measuring the voltage across the load periodically during each off-state cycle. Instead of attempting continuous measurement during the on-state (which would be inaccurate), the system performs discrete measurements during the off-state intervals, capturing the voltage information at regular periodic opportunities when the control device is not interfering with the measurement.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11774995B2Power measurement in a two-wire load control device
Publication Date: 2023.10.03 LUTRON TECHNOLOGY COMPANY LLC
  • US11774995B2 patent drawing
  • US11774995B2 patent drawing
  • US11774995B2 patent drawing

AI summary

A two-wire load control device may be configured to compute an accurate estimate of real-time power consumption by a load that is electrically connected to, and controlled by, the two-wire load control device. The load control device may be adapted to measure a voltage drop across the device during a first portion of a half-cycle of an AC waveform provided to the device. The device may be further configured to estimate a voltage drop across the load during the second portion of the half-cycle. The estimated voltage drop may be based on the measured voltage drop. The device may be further configured to measure a current supplied to the load during a second portion of the half-cycle. The device may be configured to estimate power consumed by the load based on the measured current and the estimated voltage drop.