Half-Plane Beam Splitter for MEMS Interferometer Wavelength Stability

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Solution Overview

Problem

Current MEMS-based Michelson Interferometers face challenges with fabrication repeatability and spectral sensitivity due to the parasitic Fabry-Pérot effect from silicon or glass beam splitters, leading to noise and performance degradation across different wavelengths.

Innovation Solution

A micromachined interferometer utilizing a half-plane beam splitter with a single silicon-air interface, optically coupled to split incident beams into two interfering paths, one in air and one in silicon, with a moveable mirror actuated to create an optical path length difference, reducing wavelength dependence and improving robustness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a thin silicon or glass wall is used for beam splitting in MEMS-based Michelson Interferometers, then the device can be miniaturized and integrated, but the performance becomes highly sensitive to fabrication process parameters with poor repeatability

Engineering Contradiction:
Improvedevice sizeVSAvoidfabrication process repeatability
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The beam splitter is segmented into two separate surfaces: a first surface (e.g., top surface of silicon membrane) and a second surface (e.g., bottom surface of silicon membrane). This segmentation allows each surface to be independently optimized and fabricated with high precision, resolving the contradiction between miniaturization and fabrication repeatability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the optical parameters by introducing a dielectric layer between the two beam splitter surfaces, creating a distributed Bragg reflector structure. This parameter change enables wavelength-selective reflection while maintaining fabrication tolerance, as the dielectric layer thickness can be precisely controlled during standard semiconductor fabrication processes.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If conventional thin silicon wall beam splitters are used, then the interferometer can be miniaturized, but spectral sensitivity is introduced due to parasitic Fabry-Pérot effect modulating power splitting ratio versus wavelength

Engineering Contradiction:
Improvedevice sizeVSAvoidspectral response stability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The invention converts the harmful parasitic Fabry-Pérot effect into a beneficial wavelength-selective filtering mechanism. By designing the dielectric layer thickness to create a distributed Bragg reflector at the desired operating wavelength, the previously problematic spectral sensitivity is transformed into a useful wavelength-selective response that improves spectral stability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The beam splitter uses a composite structure combining silicon membrane with a dielectric layer (e.g., silicon nitride or silicon oxide). This composite material approach allows the system to achieve both miniaturization and spectral stability, as the dielectric layer provides wavelength-selective reflection while the silicon membrane maintains the miniaturized form factor.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If a wedge-shaped beam splitter is used to avoid interference of separated beams, then beam separation is improved, but fabrication tolerance sensitivity and parasitic dependence remain

Engineering Contradiction:
Improvebeam separationVSAvoidfabrication tolerance
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The beam splitter is segmented into two separate surfaces with independent optical functions: the first surface provides primary beam splitting, while the second surface (with dielectric layer) provides wavelength-selective reflection. This segmentation eliminates the need for wedge shaping and achieves both beam separation and fabrication tolerance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the optical parameters by introducing a dielectric layer with specific refractive index and thickness, creating a distributed Bragg reflector. This parameter change provides wavelength-selective reflection that is insensitive to fabrication tolerances, replacing the wedge shape approach while maintaining beam separation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a wavelength-independent, robust interferometer with improved spectral response stability and reduced noise, enhancing the accuracy and reliability of applications like spectrometry and environmental sensing.

Implementation Method 1

The beam splitter is optically coupled to receive an incident beam and operates to split the incident beam into two interfering beams

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

split the incident beam into two interfering beams, each propagating in a different medium

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a moveable mirror, which is controlled by an actuator, reflects the other interfering beam back towards said half plane beam splitter

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

A detection plane detects the interference pattern produced as a result of interference between the reflected interfering beams

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentUS7796267B2System, method and apparatus for a micromachined interferometer using optical splitting
Publication Date: 2010.09.14 SI WARE SYSTEMS INC(EG)
  • US7796267B2 patent drawing
  • US7796267B2 patent drawing
  • US7796267B2 patent drawing

AI summary

A micromachined interferometer is achieved using a half plane beam splitter. The beam splitter is optically coupled to receive an incident beam and operates to split the incident beam into two interfering beams, each propagating in a different medium. A fixed mirror embedded in one of the mediums reflects one of the interfering beams back towards the half plane beam splitter through such medium, while a moveable mirror, which is controlled by an actuator, reflects the other interfering beam back towards said half plane beam splitter through the other medium. A detection plane detects an interference pattern produced as a result of interference between the reflected interfering beams.