Halide-Coated Cathode Material for Low-Overvoltage Solid Batteries

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Solution Overview

Problem

The increase in reaction overvoltage in batteries using halide solid electrolytes containing iodine is a result of oxidative decomposition and continuous electron transfer, leading to poor charge/discharge efficiency and high interfacial resistance.

Innovation Solution

A cathode material configuration with a coating layer of a halide solid electrolyte that does not include iodine, separated from the cathode active material, to suppress oxidative decomposition and electron transfer, using a composition formula LiαMβXγ where M includes metalloid and metal elements other than Li, and X includes Cl and Br, enhancing ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a halide solid electrolyte containing iodine is used, then ion conductivity is improved, but oxidative decomposition occurs leading to increased reaction overvoltage

Engineering Contradiction:
Improveion conductivityVSAvoidoxidative decomposition
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an intermediary coating layer comprising a halide solid electrolyte without iodine between the cathode active material and the iodine-containing halide solid electrolyte. This intermediary layer prevents direct contact between the cathode active material and iodine, thereby suppressing oxidative decomposition while maintaining high ion conductivity through the dual-layer structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If iodine-containing halide solid electrolyte is used, then ion conductivity is enhanced, but electron transfer increases causing high interfacial resistance

Engineering Contradiction:
Improveion conductivityVSAvoidelectron transfer
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The coating layer acts as a selective intermediary that permits ion transport while blocking electron transfer. The halide solid electrolyte without iodine in the coating layer has appropriate electronic properties that prevent continuous electron transfer to the cathode active material, thereby reducing interfacial resistance while maintaining ion conductivity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If coating layer is added to suppress oxidative decomposition, then charge/discharge efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvecharge/discharge efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a coating layer with specific local properties (halide solid electrolyte without iodine) only at the interface where oxidative decomposition occurs. This localized modification addresses the specific problem area without requiring complete structural redesign, thereby improving charge/discharge efficiency with minimal increase in overall device complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Suppresses reaction overvoltage, improves charge/discharge efficiency, and maintains high ion conductivity, thereby enhancing battery performance and thermal stability while preventing harmful gas generation.

Implementation Method 1

the first solid electrolyte material includes Li, M, and X... enhances ion conductivity

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

suppress oxidative decomposition and electron transfer

Methodology Applied
Scientific EffectOxidation prevention: Oxidation

Data Source

PatentUS12431500B2Cathode material and battery
Publication Date: 2025.09.30 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12431500B2 patent drawing
  • US12431500B2 patent drawing

AI summary

Provided is a cathode material including a cathode active material; a coating layer which coats at least a part of a surface of the cathode active material, and which includes a first solid electrolyte material; and a second solid electrolyte material. The first solid electrolyte material includes Li, M, and X; however, does not include sulfur. M includes at least one element selected from the group consisting of metalloid elements and metal elements other than Li. X includes at least one element selected from the group consisting of Cl and Br.