Solid-state electrolyte, lithium-ion battery, and electronic apparatus

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Solution Overview

Problem

Current all-solid-state batteries using halide solid-state electrolytes with larger particle sizes are prone to stress-induced pulverization and cracking, leading to reduced ion transport dynamics, capacity, rate performance, and cycle performance.

Innovation Solution

The development of a solid-state electrolyte with halides having a median particle diameter D50 of 50 nm to 3 μm, achieved through nano-processing of larger particles, to enhance the specific surface area and improve contact with the positive electrode active substance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If halide solid-state electrolytes with larger particle sizes are used, then the manufacturing process is simpler, but the electrolyte is prone to stress-induced pulverization and cracking, leading to reduced ion transport dynamics and performance

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidresistance to pulverization and cracking
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies segmentation by dividing the electrolyte particles into smaller size ranges (1 μm to 10 μm optimal range) to reduce internal stress concentration and prevent pulverization during battery cycling. This segmentation allows the electrolyte to better accommodate volume changes without cracking.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the particle size parameter of the halide solid-state electrolyte from conventional larger sizes to a specific optimized range of 1 μm to 10 μm. This parameter change improves mechanical strength, reduces pulverization, and enhances ion transport dynamics while maintaining ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If halide solid-state electrolytes with larger particle sizes are used, then the manufacturing process is simpler, but the specific surface area is smaller, which is not conducive to contact with the positive electrode active substance

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidspecific surface area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

By segmenting the electrolyte particles into smaller sizes (1 μm to 10 μm), the patent increases the specific surface area available for contact with the positive electrode active substance. This improves interfacial contact without significantly complicating the manufacturing process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the particle size parameter to achieve a balance between specific surface area and manufacturing complexity. The 1 μm to 10 μm range provides sufficient surface area for good contact while remaining practical for conventional manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If halide solid-state electrolytes with larger particle sizes are used, then the manufacturing process is simpler, but the interface resistance increases and ion transport dynamics are affected

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidinterface contact quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent segments the electrolyte into finer particles (1 μm to 10 μm) to improve interfacial contact quality with the positive electrode active substance. This segmentation reduces interface resistance and enhances ion transport dynamics while maintaining manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the particle size parameter to an optimized range that improves interface contact quality and reduces manufacturing precision requirements. The 1 μm to 10 μm range ensures good contact without requiring ultra-precise manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250158110A1Solid-state electrolyte, lithium-ion battery, and electronic apparatus
Publication Date: 2025.05.15 AESC JAPAN LTD
  • US20250158110A1 patent drawing
  • US20250158110A1 patent drawing
  • US20250158110A1 patent drawing

AI summary

The disclosure provides a solid-state electrolyte, a lithium-ion battery, and an electronic apparatus, and specifically, relates to the technical field of solid-state batteries. The solid-state electrolyte includes halides represented by formula (1), and at least part of the halides have a median particle diameter D50 of 50 nm to 3 μm, Li2+aZr1−aMaCl6−x−yBrzIy (1), in formula (1), 0<a≤0.6, 0≤x≤6, 0≤y≤6, x+y≤6, and M is selected from at least one of V, Cr, Mn, Fe, Co, and Ni. The use of the above solid-state electrolyte in the lithium-ion battery is beneficial to transport dynamics of lithium ions. Further, pulverization and cracking of the electrolyte particles during the cycle are avoided, and the electrochemical performance of the battery is improved.