Halide Solid Ion Conductor Composition for Stable Lithium Transport

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Solution Overview

Problem

Current solid ion conductors, such as oxide-based and sulfide-based types, face limitations in ionic conductivity, electrochemical stability, and charging/discharging characteristics, with sulfide-based conductors experiencing gas generation issues and oxide-based conductors having poor moldability and low conductivity.

Innovation Solution

A halide-based solid ion conductor with a distorted rock-salt type structure, represented by compounds like LiaMbIncXd, where M is a metal with specific oxidation states and X is a halogen, offering increased ionic conductivity and electrochemical stability, and a method of preparing this conductor through mechanical milling and heat-treating a precursor mixture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxide-based solid ion conductors are used, then chemical stability is improved, but ionic conductivity and moldability deteriorate

Engineering Contradiction:
Improvechemical stabilityVSAvoidmoldability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs a composite solid ion conductor comprising a sulfide-based solid ion conductor and an oxide-based solid ion conductor. The sulfide component provides high ionic conductivity and good moldability, while the oxide component contributes chemical stability. This composite structure resolves the contradiction by combining materials with complementary properties to achieve a balance among chemical stability, ionic conductivity, and moldability.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If sulfide-based solid ion conductors are used, then ionic conductivity and moldability are improved, but gas generation occurs due to reaction with water

Engineering Contradiction:
ImprovemoldabilityVSAvoidgas generation
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent addresses the harmful gas generation from sulfide-based solid ion conductors by combining them with oxide-based solid ion conductors in a composite structure. The oxide component acts as a protective barrier that prevents water from reacting with the sulfide component, thereby eliminating gas generation while preserving the high ionic conductivity and moldability benefits of the sulfide-based material.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If conventional solid ion conductors are used, then basic functionality is achieved, but charging and discharging characteristics deteriorate

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidcharging and discharging characteristics
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent utilizes a composite solid ion conductor combining sulfide-based and oxide-based solid ion conductors to resolve the contradiction between electrochemical stability and charging/discharging characteristics. The sulfide component provides high ionic conductivity that enables fast charging and discharging, while the oxide component ensures electrochemical stability. This composite approach achieves both improved productivity and maintained reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The halide-based solid ion conductor exhibits improved ionic conductivity and electrochemical stability in a wide voltage window, enhancing the charging and discharging performance of electrochemical devices like all-solid secondary batteries.

Implementation Method 1

a solid ion conductor having increased ionic conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

heat-treating a precursor mixture

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS12176481B2Solid ion conductor, solid electrolyte and electrochemical device including the same, and method of preparing the solid ion conductor
Publication Date: 2024.12.24 SAMSUNG ELECTRONICS CO LTD
  • US12176481B2 patent drawing
  • US12176481B2 patent drawing
  • US12176481B2 patent drawing

AI summary

A solid ion conductor, a solid electrolyte and an electrochemical device each including the same, and a method of preparing the solid ion conductor are disclosed. The solid ion conductor may include a compound represented by Formula 1:LiaMbIncXd  Formula 1In Formula 1, M is at least one of a metal having an oxidation state of +1, or a metal having an oxidation state of +3, X is at least one halogen, 2.5<a<3.5, 0<b<0.5, 0.5<c<1.5, and 5<d<7.