Halide SAM Interfaces for Delamination-Resistant Perovskite Solar Cells

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Solution Overview

Problem

Perovskite solar cells (PSCs) face challenges in mechanical reliability due to their inherently poor mechanical properties, leading to premature delamination at interfaces between thin film layers, which are exacerbated by thermal expansion mismatches and external stresses, affecting operational stability and efficiency.

Innovation Solution

Incorporation of halide-terminated self-assembled monolayers (SAMs) between the metal halide perovskite (MHP) layer and adjacent layers, such as the electron-transport layer (ETL) or hole-transport layer (HTL), to enhance bonding and mechanical integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If perovskite solar cells use low formation energy metal-halide perovskites for solution-processing, then manufacturing cost and processing simplicity are improved, but mechanical reliability and interface stability deteriorate due to poor mechanical properties

Engineering Contradiction:
Improvesolution-processing capabilityVSAvoidmechanical reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces self-assembled monolayers (SAMs) as intermediary layers between the perovskite active layer and adjacent functional layers (ETL/HTL). These SAMs act as molecular mediators that form strong interfacial bonds, improving mechanical reliability and preventing delamination without compromising the solution-processing advantage of low formation energy perovskites.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If perovskite solar cells operate under thermal excursions and mechanical stress, then device versatility and application range are improved, but interface delamination occurs due to CTE mismatch and stress accumulation

Engineering Contradiction:
Improveoperational environment toleranceVSAvoidinterface stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent modifies the interfacial properties by introducing SAMs with specific chemical groups (carboxylic acid, phosphonic acid, silane) that can adapt to different functional layers. These parameter changes in interfacial chemistry enable the device to tolerate thermal excursions and mechanical stress while maintaining interface stability through strong chemical bonding.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If perovskite solar cells use brittle interfaces between MHP thin film and functional layers, then device complexity is reduced, but mechanical strength and adhesion deteriorate leading to premature delamination

Engineering Contradiction:
Improvelayer structure simplicityVSAvoidinterface adhesion strength
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent segments the interface between perovskite and functional layers by inserting ultrathin self-assembled monolayer films. This segmentation creates distinct functional zones: the SAM layer provides strong adhesion and stress management, while the bulk perovskite and functional layers maintain their original simple structures, thus improving strength without significantly increasing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of halide-SAMs increases power conversion efficiency, reduces hysteresis, and significantly improves operational stability by inhibiting delamination, with projected efficiency retention up to 4,000 hours under continuous operation.

Implementation Method 1

Incorporation of halide-terminated self-assembled monolayers (SAMs) between the metal halide perovskite (MHP) layer and adjacent layers

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

The use of halide-SAMs increases power conversion efficiency, reduces hysteresis, and significantly improves operational stability by inhibiting delamination

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS12610733B2Perovskite solar cells with self assembled monolayers
Publication Date: 2026.04.21 BROWN UNIVERSITY
  • US12610733B2 patent drawing
  • US12610733B2 patent drawing
  • US12610733B2 patent drawing

AI summary

A laminated structure is prepared by providing a self-assembled monolayer between an ETL and an MHP layer, wherein the self-assembled monolayer is formed by a monomer having the formula halide-alkyl linker-anchor moiety.