Halide-Terminated Silicon Nanocrystal Inks for Stable Films

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Solution Overview

Problem

The challenge lies in achieving high-quality silicon nanocrystal films, as existing methods face difficulties in dispersing H-terminated Si nanocrystals in solvents, leading to poor film quality due to agglomeration and electrical insulation by organic ligands, and silicon nanocrystal synthesis is hindered by the scarcity and toxicity of Group II-VI semiconductor materials.

Innovation Solution

The development of a silicon nanocrystal ink comprising partially halide-terminated nanocrystals in an organic solvent, which forms a stable colloidal dispersion without agglomerates or organic ligands, allowing for the creation of crack-free, dense silicon nanocrystal films through gentle mixing or sonication, and subsequent film formation using methods like drop casting or spin coating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If H-terminated Si nanocrystals are synthesized using nonthermal plasma synthesis, then free-standing nanocrystals are produced, but they cannot be dispersed in solvents leading to poor film quality

Engineering Contradiction:
Improvenanocrystal synthesisVSAvoidfilm quality
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The surface termination of Si nanocrystals is changed from hydrogen termination to partial halide termination through modification of the plasma synthesis parameters. This parameter change enables the nanocrystals to be dispersed in organic solvents while maintaining colloidal stability, thereby resolving the contradiction between ease of manufacture and film quality.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If organic ligands are used to stabilize nanocrystal colloidal dispersions, then dispersion stability is improved, but electronic coupling is reduced due to electrical insulation

Engineering Contradiction:
Improvecolloidal dispersion stabilityVSAvoidelectronic coupling
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

Organic ligands and surfactants are completely removed from the nanocrystal surface through the partial halide termination process. The halide-terminated nanocrystals achieve colloidal stability without organic ligands, eliminating the electrical insulation barrier and enabling direct electronic coupling between nanocrystals in the film.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If Group II-VI and IV-VI compound semiconductors are used for nanocrystal thin films, then well-established solution synthesis is achieved, but material scarcity and toxicity increase

Engineering Contradiction:
Improvesolution synthesis processVSAvoidmaterial toxicity and scarcity
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

Silicon, an abundant and non-toxic material, is used as the nanocrystal core material instead of scarce and toxic Group II-VI and IV-VI compounds. The plasma synthesis method with modified surface termination enables solution-processability of silicon nanocrystals, making them a viable replacement for traditional materials.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of manufacture

If silicon nanocrystals are synthesized using high temperature solution synthesis, then synthesis is achieved, but the process becomes difficult due to temperature requirements

Engineering Contradiction:
Improvenanocrystal synthesisVSAvoidsynthesis temperature
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The high-temperature thermal synthesis process is replaced with nonthermal plasma synthesis. The plasma process uses electromagnetic energy directly to decompose precursors and form nanocrystals at lower temperatures, eliminating the need for high-temperature solution synthesis while maintaining effective nanocrystal production.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of high-quality, crack-free silicon nanocrystal films suitable for optoelectronic devices, with the films being free of organic ligands and surfactants, and exhibiting improved electronic coupling without the need for post-treatment ligand removal, facilitating scalable and cost-effective device fabrication.

Implementation Method 1

partially halide-terminated nanocrystals of silicon or an alloy thereof in an organic solvent that is effective to form a colloidal dispersion of the nanocrystals

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

Nonthermal plasma synthesis of Si and Ge nanocrystals as an effective alternative to typical solution techniques has been previously demonstrated

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 3

The well-developed method of decomposing silane as the silicon source results in an H-terminated nanocrystal surface

Methodology Applied
Scientific EffectDecomposition: Decomposition (biological)

Implementation Method 4

the organic solvent is a polar (e.g., dipolar), organic solvent having a hard Lewis base site (e.g., donor group), without a strongly acidic site, and does not chemically react with the nanocrystal surface

Methodology Applied
Scientific EffectLewis base interaction:

Data Source

PatentUS9123538B2Silicon nanocrystal inks, films, and methods
Publication Date: 2015.09.01 REGENTS OF THE UNIVERSITY OF MINNESOTA
  • US9123538B2 patent drawing
  • US9123538B2 patent drawing
  • US9123538B2 patent drawing

AI summary

Silicon nanocrystal inks and films, and methods of making and using silicon nanocrystal inks and films, are disclosed herein. In certain embodiments the nanocrystal inks and films include halide-terminated (e.g., chloride-terminated) and/or halide and hydrogen-terminated nanocrystals of silicon or alloys thereof. Silicon nanocrystal inks and films can be used, for example, to prepare semiconductor devices.