Halide Solid Electrolyte Eliminates Hydrogen Sulfide

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Solution Overview

Problem

Current solid electrolyte materials, such as sulfide solid electrolytes, pose safety risks due to the potential generation of hydrogen sulfide when exposed to the atmosphere, and they often have limited ionic conductivity, which affects the performance of all-solid-state batteries.

Innovation Solution

A novel solid electrolyte material composed of Li, DC (Mg, Ca, Sr, Ba, or Zn), Y, and X (F, Cl, Br, or I) with specific composition ratios, which provides high lithium-ion conductivity and is substantially free of sulfur, enhancing safety and performance in all-solid-state batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfide solid electrolyte materials are used, then ionic conductivity can be achieved, but safety risks arise due to hydrogen sulfide generation when exposed to atmosphere

Engineering Contradiction:
ImprovesafetyVSAvoidhydrogen sulfide generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent removes sulfur from the solid electrolyte composition entirely, extracting the harmful element that causes hydrogen sulfide generation. The new composition uses only halide-based compounds (Li, DC, Y, Sm, and X where X is F, Cl, Br, or I), completely eliminating the source of hydrogen sulfide while maintaining ionic conductivity functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a composite halide-based solid electrolyte material combining multiple elements (Li, DC, Y, Sm, and halogen X) in specific compositional ratios. This composite approach achieves high ionic conductivity without sulfur, resolving the contradiction between functionality and safety by designing a new material system with inherently safer chemical properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional solid electrolyte materials are used, then battery operation is possible, but ionic conductivity is limited affecting battery performance

Engineering Contradiction:
Improveionic conductivityVSAvoidcharge and discharge characteristics
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent optimizes specific compositional parameters within defined ranges (a: 0.05-0.50, b: 0.10-0.60, c: 1.50-3.00, d: 0.01-0.10) to achieve high ionic conductivity. By precisely controlling the ratios of Li, DC, Y, Sm, and halogen X, the material achieves superior ionic conductivity that directly improves battery charge and discharge characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces rare earth elements (Y and Sm) at specific compositional levels to enhance local structural properties that facilitate lithium ion transport. This localized optimization of material composition creates favorable pathways for ion conduction, improving overall ionic conductivity without compromising structural integrity.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If sulfur-free solid electrolyte material is used, then safety is improved by eliminating hydrogen sulfide generation, but material composition complexity increases

Engineering Contradiction:
Improvehydrogen sulfide generationVSAvoidmaterial composition
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The halogen element X serves multiple functions simultaneously: it maintains structural stability, enables ionic conductivity, and ensures safety by being non-hydrogen sulfide-generating. This multi-functional design simplifies the overall material system compared to sulfur-based alternatives, as a single element substitution (sulfur to halogen) resolves both conductivity and safety requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel solid electrolyte material achieves high ionic conductivity of 1×10−5 S/cm or more near room temperature, improving charge and discharge characteristics of batteries while being free of sulfur, thus eliminating safety hazards associated with hydrogen sulfide generation.

Implementation Method 1

the solid electrolyte material has high lithium-ion conductivity, and is substantially free of sulfur

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20230040104A1Solid electrolyte material, battery using same, and method for producing solid electrolyte material
Publication Date: 2023.02.09 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20230040104A1 patent drawing
  • US20230040104A1 patent drawing
  • US20230040104A1 patent drawing

AI summary

A solid electrolyte material according to the present disclosure includes Li, DC, Y, Sm, and X. The DC is at least one selected from the group consisting of Mg, Ca, Sr, Ba, and Zn. The X is at least one selected from the group consisting of F, Cl, Br, and I. A battery according to the present disclosure includes a positive electrode, a negative electrode, and an electrolyte layer provided between the positive electrode and the negative electrode. At least one selected from the group consisting of the positive electrode, the negative electrode, and the electrolyte layer includes the solid electrolyte material according to the present disclosure.