Halide Solid Electrolyte for High Conductivity and Stability

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Solution Overview

Problem

Current halogen-based solid electrolytes for all-solid-state batteries lack satisfactory ionic conductivity and stability, particularly when interacting with lithium metal, and existing sulfide and oxide-based electrolytes have limitations such as toxicity and formability issues.

Innovation Solution

A novel solid ion conductor compound represented by Formula LiaMbZrcXdTe, where M is a monovalent metal element with an ionic radius between 90 pm and 180 pm, and X is a halogen element, is developed, along with a method involving a mixture of zirconium, lithium, and metal M precursors to form a stable and conductive electrolyte layer for electrochemical cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfide-based solid electrolytes are used, then high ionic conductivity is achieved, but toxic gas is generated by reacting with water

Engineering Contradiction:
Improveionic conductivityVSAvoidtoxic gas generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the solid electrolyte from sulfide-based to halide-based (Li-Zr-Cl-O system), fundamentally altering the material's chemical properties to eliminate toxic gas generation while maintaining high ionic conductivity through optimized stoichiometric ratios and phase composition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite solid electrolyte material combining multiple elements (Li, Zr, Cl, O) in specific ratios to form a new compound system that integrates the advantages of halide-based materials (chemical stability) with optimized ionic conductivity, resolving the contradiction between safety and performance

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If oxide-based solid electrolytes are used, then chemical stability is improved, but low formability is observed

Engineering Contradiction:
Improvechemical stabilityVSAvoidformability
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent modifies the chemical composition from traditional oxide-based to halide-based (Li-Zr-Cl-O) system, changing the material's inherent properties to achieve both high chemical stability and improved formability through controlled synthesis conditions and phase composition

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If halogen-based solid electrolytes are used, then formability and water stability are improved, but insufficient ionic conductivity and stability are observed

Engineering Contradiction:
ImproveformabilityVSAvoidionic conductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent optimizes the compositional parameters of the halide-based solid electrolyte by precisely controlling the ratios of Li, Zr, Cl, and O elements, and by controlling the synthesis temperature and time parameters, thereby achieving high ionic conductivity (≥10^-4 S/cm at 25°C) while maintaining excellent formability and chemical stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops a composite Li-Zr-Cl-O solid electrolyte system that combines multiple elements in optimized proportions, creating a new material phase that simultaneously achieves high ionic conductivity, chemical stability, and good formability, resolving the limitations of conventional halide-based electrolytes

Inventive Principle:
Principle #40Composite materials

4Device complexity

If conventional solid electrolytes are used, then manufacturing simplicity is maintained, but insufficient stability with lithium metal is observed

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidstability with lithium metal
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameters from conventional solid electrolytes to a specific Li-Zr-Cl-O halide-based system with optimized stoichiometry, which inherently provides high stability with lithium metal while maintaining relatively simple manufacturing processes through direct synthesis methods

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compound achieves enhanced lithium ion conductivity and improved stability, as demonstrated by increased ionic conductivity and prolonged cycle characteristics in all-solid-state secondary batteries, outperforming comparative examples.

Implementation Method 1

solid ion conductor compound having excellent lithium ion conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20230170524A1Solid ion conductor compound, electrochemical cell comprising the same, and preparation method thereof
Publication Date: 2023.06.01 SAMSUNG ELECTRONICS CO LTD
  • US20230170524A1 patent drawing
  • US20230170524A1 patent drawing
  • US20230170524A1 patent drawing

AI summary

A solid ion conductor compound represented by Formula 1, an electrochemical cell including the same, and a method of preparing the solid ion conductor compound. The solid ion conductor is a compound of Formula 1LiaMbZrcXdTe  Formula 1wherein in Formula 1, 1<a<3.5, 0<b<1.5, 0<c<1.5, 0<d<7, 0≤e<1, 0<b/d<0.03, and 0.05<c/d<0.18,M is at least one monovalent metal element other than lithium, andT is a metal element different from M, a transition metal element, a post-transition metal element, a metalloid element, or a combination thereof,wherein an ionic radius of M satisfies 90 pm<Mr≤180 pm, wherein Mr is an ionic radius of M, and X is at least one halogen.