Halide-Substituted Yb-Doped Phosphate for High PLQY

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Solution Overview

Problem

Current photoluminescent materials for plastic sorting and anti-counterfeiting lack high photoluminescence quantum yield (PLQY) and chemical stability, especially at high temperatures, and require complex synthesis processes, which hinders their application in efficient and cost-effective ways.

Innovation Solution

A composition with the formula M2(1-y-z)Yb2yRem2zADO5-xHal2x is developed, where M is Y, Gd, or La, A is Ba, and Hal is F, with Yb3+ and rare earth ions (Rem) doping, allowing for high PLQY and stability through partial substitution of oxygen with halogen anions, enabling efficient production at lower temperatures and maintaining chemical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional photoluminescent materials are used for plastic sorting and anti-counterfeiting, then they can provide basic luminescence function, but they lack high photoluminescence quantum yield (PLQY) and chemical stability especially at high temperatures

Engineering Contradiction:
Improvechemical stabilityVSAvoidphotoluminescence quantum yield
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent employs composite materials by combining rare earth elements (Yb3+, Rem3+) doped into a crystalline host matrix (M2ADO5-xHal2x). This composite structure enables simultaneous achievement of high PLQY through energy transfer from host to dopants and chemical stability through the robust oxide/halide framework, resolving the contradiction between luminescence efficiency and material stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes by systematically optimizing the stoichiometric ratios (x, y, z parameters in the formula), doping concentrations of rare earth ions, and halogen substitution levels. These parameter adjustments enable tuning of both PLQY and chemical stability, allowing the material to achieve high luminescence efficiency while maintaining stability at elevated temperatures.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high PLQY and stability are achieved through complex synthesis processes, then material performance is improved, but production complexity and cost increase

Engineering Contradiction:
Improvematerial stabilityVSAvoidsynthesis process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-mixing all raw materials (metal oxides, carbonates, halide sources) in precise stoichiometric ratios before a single solid-state reaction step. This preliminary preparation ensures homogeneous distribution of dopants and reactants, enabling high-quality material synthesis with improved stability while reducing the need for multiple complex processing steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes parameter changes by optimizing the synthesis temperature range (1000-1300°C) and holding times to achieve complete reaction and phase formation in a single step. By carefully controlling these parameters, the patent simplifies the manufacturing process while maintaining high material stability and performance.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If synthesis temperature is reduced for efficient production, then production cost and energy consumption decrease, but material stability and crystallinity may be compromised

Engineering Contradiction:
Improveproduction efficiencyVSAvoidmaterial stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by identifying and utilizing an optimal temperature window (1000-1300°C) where the solid-state reaction proceeds efficiently to form the desired crystalline phase with proper dopant incorporation. This temperature range is sufficient to achieve good crystallinity and stability while avoiding excessive energy consumption and production costs associated with higher temperatures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials with a stable oxide/halide host matrix that can form at moderate temperatures. The specific combination of M2ADO5-xHal2x framework with rare earth dopants creates a composite structure that achieves thermal stability and crystallinity at lower synthesis temperatures compared to conventional single-phase materials, thereby improving production efficiency without compromising material reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves enhanced PLQY and stability, allowing for efficient sorting and anti-counterfeiting applications with reduced production costs and improved durability, while maintaining reproducibility and tunable emission signatures under visible or IR excitation.

Implementation Method 1

Photoluminescence is the emission of photons from direct photoexcitation of any form of matter after the absorption of photons (electromagnetic radiation). The photoluminescence can include down-shifting or up-conversion processes.

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

photon up-conversion is an optical process in which photons with low energy are transformed inside some optical medium into photons with higher energy

Methodology Applied
Scientific EffectUp-conversion:

Implementation Method 3

If the energy of the emitted photons is less than the energy of the absorbed photons, the photoluminescence is described as down-shifting process

Methodology Applied
Scientific EffectDown-shifting:

Data Source

PatentUS11421154B2Composition with enhanced luminescence
Publication Date: 2022.08.23 KARLSRUHER INST FUR TECH
  • US11421154B2 patent drawing
  • US11421154B2 patent drawing
  • US11421154B2 patent drawing

AI summary

A composition for photoluminescence of the chemical formula M2(1-y-z)Yb2yRem2zADO5-xF2x, a method for producing said composition, and uses of said composition are provided.