Hall-Effect Joystick Assembly for Precise 3D Motion Sensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing joystick technologies face limitations in providing precise, three-dimensional control inputs with a non-contact mechanism that can effectively sense and translate motion into control signals for various applications such as gaming and machine control.

Innovation Solution

A joystick device incorporating a ball-shaft assembly with a magnet and a Hall-effect sensor in a non-contact arrangement, where the magnet moves within the ball and is sensed by the sensor to generate output signals representing the motion of the shaft, allowing for motion in three dimensions and rotation, with a spring mechanism providing feedback and a dome structure for tactile feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a non-contact sensing mechanism is used to detect joystick motion, then measurement precision is improved, but device complexity increases due to the need for magnetic fields and sensors

Engineering Contradiction:
Improvemotion detection precisionVSAvoidsensing mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical contact-based sensing mechanisms with a non-contact Hall-effect sensing system. A magnet is attached to the movable ball, and a Hall-effect sensor detects changes in magnetic field position as the ball moves, eliminating the need for mechanical contacts while achieving precise three-dimensional motion detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic field as an intermediary between the mechanical motion of the ball and the electronic sensing system. The magnet attached to the ball creates a magnetic field that the Hall-effect sensor detects, serving as a non-contact mediator that translates physical motion into electrical signals with high precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a spring mechanism is added to provide tactile feedback, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improvetactile feedbackVSAvoidmechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The spring mechanism is designed to automatically provide tactile feedback and restore the ball to its neutral position without requiring external control systems. The spring's mechanical properties inherently provide the necessary force feedback, allowing the system to serve itself rather than requiring additional electronic control.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If three-dimensional motion and rotation are enabled, then adaptability is improved, but device complexity increases due to multiple sensing requirements

Engineering Contradiction:
Improvecontrol input dimensionsVSAvoidsensing system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The Hall-effect sensor system is designed to simultaneously detect three-dimensional linear motion and rotational motion using a single sensing platform. The magnet-ball assembly moves freely in three dimensions while the Hall-effect sensor detects positional changes in all three axes, providing universal detection capability for multiple types of control inputs without requiring separate sensing mechanisms for each degree of freedom.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and intuitive control inputs in three dimensions and rotation, providing accurate signal generation and tactile feedback, enhancing user interaction in control applications.

Implementation Method 1

A magnet moves within the ball and is sensed by the sensor to generate output signals representing the motion of the shaft

Methodology Applied
Scientific EffectHall-effect: Hall Effect

Data Source

PatentUS20250021126A1Devices and methods related to joysticks
Publication Date: 2025.01.16 BOURNS INC
  • US20250021126A1 patent drawing
  • US20250021126A1 patent drawing
  • US20250021126A1 patent drawing

AI summary

A control input device can include a housing defining an inner volume with a floor, and a shaft having an axis, a manipulating portion, and a sensing end. The control input device can further include a magnet mounted on the sensing end of the shaft such that the magnet is within the inner volume of the housing, and a movement mechanism configured to allow the manipulating portion of the shaft to be moved with respect to the housing such that the movement of the manipulating portion results in corresponding movement of the magnet. The control input device can further include a magnetic sensor at least partially embedded in the floor of the housing and configured to sense the movement of the magnet.