Hall IC Failure Detection Circuit for Safe Sensor Output Switching

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Solution Overview

Problem

Existing semiconductor integrated circuit devices lack effective mechanisms for detecting and handling failures in components such as Hall elements, amplifiers, and reference voltage sources, which can lead to system instability and failure in applications like vehicle sensors.

Innovation Solution

A semiconductor integrated circuit device with a Hall IC configuration that includes a failure detection circuit, a switch, and a driver, where the failure detection circuit detects component failures and controls the switch to output a failure notification command to a microcomputer, allowing the system to transition to a safe state, and uses a hysteresis comparator and a signal processing circuit to manage magnetic field strength signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a failure detection circuit is added to detect component failures, then system reliability is improved, but device complexity increases

Engineering Contradiction:
Improvefailure detection capabilityVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The failure detection circuit is merged with the existing signal processing circuit by sharing common components such as the Hall element, amplifier, and power supply. The detection circuit utilizes the same operational amplifiers and signal paths for both normal operation and failure detection, thereby adding reliability functionality without proportionally increasing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The failure detection circuit performs preliminary detection of potential failures before they affect system operation. By continuously monitoring component states through the existing signal paths and comparing readings against predetermined thresholds, the system can identify and flag failures early, allowing for preventive measures or graceful degradation before actual system failure occurs

Inventive Principle:
Principle #10Preliminary action

2Reliability

If a failure notification command is output to microcomputer, then system stability is improved, but loss of time occurs during failure handling

Engineering Contradiction:
Improvesystem stabilityVSAvoidfailure handling time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system implements immediate feedback by outputting a failure notification command to the microcomputer as soon as a failure is detected. This real-time feedback mechanism ensures that the microcomputer can promptly respond to failures, transition to safe states, and initiate appropriate error handling procedures without delay, thereby maintaining system stability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The failure detection and notification mechanism is prepared in advance and continuously active during normal operation. When a failure occurs, the system is already positioned to immediately detect and notify, eliminating detection delays. The predetermined thresholds and notification protocols are pre-configured, allowing for rapid response without time-consuming analysis or decision-making during the failure event

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables reliable detection and handling of component failures, ensuring system stability and safe operation by providing a fault handling mechanism that improves noise resistance and reduces restrictions on subsequent stage circuits.

Implementation Method 1

a Hall element 12 which is an example of a sensor element

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS20240201250A1Semiconductor integrated circuit device and vehicle
Publication Date: 2024.06.20 ROHM CO LTD
  • US20240201250A1 patent drawing
  • US20240201250A1 patent drawing
  • US20240201250A1 patent drawing

AI summary

A semiconductor integrated circuit device with a signal processing circuit configured to process a received signal, includes: a failure detection circuit configured to detect a failure within the semiconductor integrated circuit device; and an output terminal, wherein if the failure is not detected by the failure detection circuit, an output signal of the signal processing circuit is output externally from the output terminal, and wherein if the failure is detected by the failure detection circuit, a command notifying details of the failure is output externally from the output terminal.