Hall Sensor Magnetic Sensing for Galvanometer Angular Position

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Solution Overview

Problem

LiDAR systems face challenges in accurately sensing the angular position of galvanometer scanners in real-time, which is crucial for achieving high-resolution scans and adaptive feedback control, especially around the center of the scanning range.

Innovation Solution

A magnetic sensing system utilizing a disc permanent magnet and a Hall sensor to generate a voltage proportional to the magnetic field strength, allowing for real-time determination of the rotation angle of the galvanometer scanner, with one component mounted on the scanner and the other off it, enabling closed-loop feedback control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a Hall sensor and disc permanent magnet system is implemented for real-time angular position sensing, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveangular position sensing precisionVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical position sensing mechanisms with a magnetic field-based sensing system using a Hall sensor and permanent magnet. This substitution achieves precise angular position measurement through magnetic field detection while avoiding the mechanical complexity of traditional encoders or potentiometers, directly resolving the contradiction between measurement precision and device complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes changes in magnetic field parameters (strength and direction) as the permanent magnet rotates with the galvanometer scanner. The Hall sensor detects these parameter changes to determine angular position, transforming a mechanical rotation problem into a magnetic field parameter detection problem, thereby improving measurement precision without proportionally increasing system complexity

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the galvanometer scanner rotates slower in the middle of the scanning range to achieve higher resolution, then manufacturing precision is improved, but productivity decreases

Engineering Contradiction:
Improvescan resolutionVSAvoidscanning speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent implements real-time angular position feedback using the Hall sensor to enable closed-loop control of the galvanometer scanner. This feedback mechanism allows the system to dynamically adjust scanning speed based on position, maintaining high resolution at the center while compensating for time loss, thus resolving the contradiction between scan resolution and scanning productivity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent enables dynamic scanning speed adjustment through real-time position sensing. The system can vary the rotation speed of the galvanometer scanner during operation, slowing down at the center for high-resolution scanning and speeding up at the edges, optimizing both manufacturing precision and productivity throughout the scanning cycle

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise real-time angular position sensing of the galvanometer scanner, improving scan resolution and adaptive control, thereby enhancing the performance of LiDAR systems in applications like autonomous driving and high-definition mapping.

Implementation Method 1

a Hall sensor configured to generate a voltage proportional to the strength of the magnetic field as the Hall sensor and the disc permanent magnet move relatively to each other

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS12013261B2Magnetic sensing for a galvanometer scanner using a hall sensor for LiDAR system
Publication Date: 2024.06.18 BEIJING VOYAGER TECH CO LTD
  • US12013261B2 patent drawing
  • US12013261B2 patent drawing
  • US12013261B2 patent drawing

AI summary

Embodiments of the disclosure provide magnetic sensing systems and methods for a galvanometer scanner configured to rotate within a predetermined angular range. An exemplary magnetic sensing system includes a disc permanent magnet configured to provide a magnetic field. The magnetic sensing system further includes a Hall sensor configured to generate a voltage proportional to the strength of the magnetic field as the Hall sensor and the disc permanent magnet move relatively to each other when the galvanometer scanner rotates. One of the disc permanent magnet and the Hall sensor locates on and rotates with the galvanometer scanner and the other locates off the galvanometer scanner. The magnetic sensing system also includes at least one controller configured to determine a rotation angle of the galvanometer scanner based on the generated voltage by the Hall Sensor.