Hall Effect Sensor Triangular Array for Gearbox Position Detection
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Solution Overview
Problem
Current methods for determining the position of a gearbox selector in an automobile vehicle using linear Hall effect sensors are insufficient as they can only detect movement in one direction, limiting the precision in selecting gear ratios and affecting vehicle performance.
Innovation Solution
A method utilizing three Hall effect cells oriented in the same direction, with two aligned on a transverse axis and one on the longitudinal axis, calculates a ratiometric ratio to determine the position of the gearbox selector in both rotational and translational directions, eliminating the need for additional sensors and magnetic elements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If a single Hall effect cell is used to detect gearbox selector position, then the device complexity is reduced, but the measurement precision is insufficient because only one direction of movement can be detected
Solution Approach 1:
The patent applies dimensionality change by arranging three Hall effect cells in a triangular configuration rather than using a single sensor. The cells are positioned at different spatial locations (two cells spaced by a first distance along one axis, one cell spaced by a second distance along another axis), enabling the system to detect magnetic field variations from multiple spatial dimensions. This geometric arrangement allows calculation of both rotational and translational positions through mathematical processing of the three voltage signals, thereby achieving two-dimensional position detection with a single sensor assembly.
2Measurement precision
If additional position sensors are added to detect both rotational and translational movements, then the measurement precision is improved, but the device complexity and cost increase
Solution Approach 1:
The patent applies universality by designing a single position sensor assembly with three Hall effect cells that performs multiple functions: detecting both rotational and translational movements of the gearbox selector. The three cells are arranged in a triangular configuration where two cells detect rotational position while the third cell detects translational position. Through mathematical processing of the combined voltage signals from all three cells, the system achieves comprehensive two-dimensional position detection, making the single sensor assembly multi-functional and eliminating the need for separate sensors for different movement types.
3Measurement precision
If Hall effect cells are oriented in different directions to detect multiple movement directions, then the measurement precision is improved, but the device complexity increases
Solution Approach 1:
The patent applies local quality by orienting each Hall effect cell in a specific direction according to its local position in the triangular arrangement. The first two Hall effect cells are oriented to detect magnetic field variations corresponding to rotational movement, while the third Hall effect cell is oriented to detect variations corresponding to translational movement. Each cell's orientation is optimized for its specific spatial location and detection function, allowing the system to achieve multi-directional detection capability through differentiated local orientations rather than requiring all cells to be omnidirectional or complexly oriented.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach allows for precise detection of the gearbox selector's position in both directions, improving vehicle performance by enhancing gear ratio selection accuracy without increasing costs, as it uses a single position sensor to measure both rotational and translational movements.
Implementation Method 1
A linear Hall effect cell is understood to mean an element, made of conducting or semiconductor material, through which a current flows and which is subjected to a magnetic field perpendicular to this current, which produces an output voltage proportional to the magnetic field and to the current flowing through it.
Data Source
AI summary
Method for determining the position of a magnetic element on a gearbox selector of an automobile, generating a magnetic field ({right arrow over (V)}), the speed selector moving in two directions with respect to a longitudinal axis, a main direction and a secondary direction, the magnetic element facing a position sensor including three Hall effect cells, includes measuring three voltages (V1, V2, V3) at the respective outputs of the three Hall effect cells oriented in the same direction and positioned as follows: two cells being aligned on a transverse axis perpendicular to the longitudinal axis, the third cell being positioned on the longitudinal axis perpendicularly to the transverse axis, passing through the other two Hall effect cells,calculating a ratiometric ratio (P) between the first, second and third voltages defined by:P=k*(V3+k1*VV+k3*V3)with V=√{square root over (V12+V22)} and k, k1, and k3 being constants,deducing the position of the magnetic element in the secondary direction.


