Hall Sensor Structure Overlap Region Transient Stability

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Solution Overview

Problem

Existing Hall sensor structures face challenges in achieving stable and sensitive measurements immediately after switching on, particularly at low n-well doping levels, and often require threshold voltage implantation, which affects switch-on behavior.

Innovation Solution

A Hall sensor structure with a semiconductor body and a well region of a second conductivity type, featuring at least three first semiconductor contact regions and one second semiconductor contact region that overlap, providing minority charge carriers and improving transient properties, thereby suppressing measurement drift and achieving high sensitivity without threshold voltage implantation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If threshold voltage implantation is performed in the n-well region, then the Hall sensor achieves stable operation, but the switch-on behavior deteriorates and sensitivity is reduced

Engineering Contradiction:
Improvestable operationVSAvoidswitch-on behavior
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention extracts and eliminates the threshold voltage implantation step from the manufacturing process. By removing this implantation step, the patent achieves both stable operation and improved switch-on behavior without the adverse effects of threshold voltage modification in the n-well region.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs preliminary doping of the n-well region with a specific doping concentration (10^15 to 10^16 atoms/cm³) during the well formation step, before any contact region processing. This preliminary doping action establishes the correct electrical characteristics upfront, eliminating the need for subsequent threshold voltage implantation and ensuring both stability and good switch-on behavior.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If n-well doping concentration is increased, then threshold voltage control is improved, but sensitivity of the Hall sensor decreases

Engineering Contradiction:
Improvethreshold voltage controlVSAvoidsensitivity
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The invention changes the doping concentration parameter of the n-well region to a specific range (10^15 to 10^16 atoms/cm³), which is lower than conventional values. This parameter change optimizes the balance between threshold voltage control and Hall sensor sensitivity, achieving both manufacturing precision and measurement precision simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the Hall sensor is switched on immediately after manufacturing, then productivity is improved, but measurement drift occurs due to insufficient minority charge carriers

Engineering Contradiction:
Improveswitch-on timingVSAvoidmeasurement stability
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent performs preliminary doping of the n-well and contact regions during manufacturing to pre-establish the minority charge carrier population. This preliminary action ensures that when the sensor is switched on immediately after manufacturing, sufficient minority charge carriers are already present, preventing measurement drift and enabling immediate stable operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the doping concentration parameters of the n-well and contact regions to optimize the generation and availability of minority charge carriers. By adjusting these doping parameters, the sensor achieves stable measurements immediately upon switching on, eliminating the need for prolonged warm-up periods and improving productivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The overlap region ensures stable and time-independent operation with improved switch-on behavior and high sensitivity, even at low n-well doping levels, while avoiding threshold voltage implantation, resulting in a highly sensitive Hall sensor with enhanced performance.

Implementation Method 1

A Hall sensor structure with five n+ semiconductor contacts within an n-well formed in a p-substrate

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS11437569B2Hall sensor structure
Publication Date: 2022.09.06 TDK MICRONAS GMBH
  • US11437569B2 patent drawing
  • US11437569B2 patent drawing

AI summary

A Hall sensor structure comprising a semiconductor body of a first conductivity type, a well region of a second conductivity type extending from a top side of the semiconductor body into the semiconductor body, at least three first semiconductor contact regions of the second conductivity type, each extending from a top side of the well region into the well region, at least one second semiconductor contact region of a second conductivity type, wherein the first semiconductor contact regions are spaced apart from one another and from an edge of the well region, a metallic connection contact layer is arranged on each first semiconductor contact region, the at least one second semiconductor contact region extends along the top side of the semiconductor body at least partially around the well region.