Hall-Sensor Rocker Structure for Thin Remote Controls

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Solution Overview

Problem

Existing rocker devices are too thick, limiting their application in portable devices.

Innovation Solution

A rocker device design that includes a shell, support, rocker, reset member, hall sensor assembly, and circuit board, eliminating the need for upper and lower rocker arms, and utilizing a hall sensor assembly to detect position information, thereby simplifying the structure and reducing thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional upper and lower rocker arm structure is used, then the rocker device can provide stable mechanical support, but the overall thickness of the rocker device becomes too large

Engineering Contradiction:
Improvethickness of rocker deviceVSAvoidstructure complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent extracts and removes the traditional upper and lower rocker arm components from the system. Instead of using these mechanical arms for position detection, the invention employs a hall sensor assembly that directly detects the position of the rocker rod through magnetic field sensing, thereby eliminating the thickness contribution of the rocker arms while maintaining detection functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical rocker arm detection system with an electromagnetic sensing system. The hall sensor assembly uses magnetic field detection instead of mechanical contact and movement to determine rocker position, substituting complex mechanical structures with a more compact electromagnetic sensing approach

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Length of moving object

If traditional mechanical detection method is used, then the position information can be obtained through mechanical contact, but the rocker device requires more components increasing its thickness

Engineering Contradiction:
Improvethickness of rocker deviceVSAvoidposition detection accuracy
Core Design Contradiction:
Length of moving objectVSMeasurement precision

Solution Approach 1:

The patent substitutes mechanical position detection with electromagnetic field-based hall sensor detection. The hall sensor assembly detects the position of the rocker rod by sensing changes in magnetic field strength as the rod moves, providing accurate position information without requiring the physical space needed for mechanical detection components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic field as an intermediary between the rocker rod and the detection system. The magnet attached to the rocker rod generates a magnetic field that the hall sensor detects, allowing indirect but accurate position measurement without direct mechanical contact or complex linkages

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The simplified structure allows for a thinner rocker device that can be used in portable devices while providing clear tactile feedback and efficient position input.

Implementation Method 1

The hall sensor assembly includes a hall element and a magnet, the magnet is provided at the sensing end of the rod body, and the hall element corresponds to a position of the magnet

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS12436557B1Rocker device and remote control
Publication Date: 2025.10.07 GUANGDONG K SILVER IND CO LTD
  • US12436557B1 patent drawing
  • US12436557B1 patent drawing
  • US12436557B1 patent drawing

AI summary

A rocker device includes: a shell, a support, a rocker, a reset member, a hall sensor assembly and a circuit board. The support is provided in the shell, and the support and the shell surround a cavity with an opening on one side; the rocker includes a rod body and a skirt provided on the rod body, and the skirt is movably provided at the cavity from the opening; the rod body has an operating end and a sensing end opposite to the operating end along an axial direction of the rod body, the sensing end is provided in the shell, and the operating end is configured to extend out of the shell; the reset member is provided in the cavity and is provided around the support, and the reset member is also abutted against a side of the skirt away from the rod body.