Hall Sensor Self-Test Circuit Design

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Solution Overview

Problem

Magnetic sensors face challenges in performing self-tests with a simple configuration, which is essential for ensuring their reliability and normal operability, particularly due to offset issues in Hall elements used for magnetic field detection.

Innovation Solution

A magnetic sensor design that includes a Hall element, a switch circuit to change the direction of the drive current, a magnetic field detection circuit to detect differences in Hall voltage, and a test magnetic field generation circuit to generate a test magnetic field, allowing for a self-test by comparing Hall voltages in different test sections with opposite test magnetic fields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a self-test function is added to the magnetic sensor to check normal operability, then reliability is improved, but device complexity increases due to additional test circuits and operations

Engineering Contradiction:
Improvesensor reliabilityVSAvoidconfiguration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The magnetic field detection circuit is designed to perform both normal magnetic field detection and self-test operations using the same hardware components. During self-test, the circuit generates test magnetic fields and measures Hall voltages to verify its own functionality, eliminating the need for separate dedicated test circuits and achieving multi-functionality with a single circuit design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The magnetic sensor performs self-diagnosis by generating its own test magnetic fields internally and measuring the resulting Hall voltages to detect abnormalities in its own components. The system uses its inherent Hall element and magnetic field detection circuitry to test itself without requiring external test equipment, enabling autonomous reliability verification.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If offset cancellation is implemented by switching drive current direction, then measurement precision is improved, but device complexity increases due to additional switch circuit control

Engineering Contradiction:
Improvemagnetic field detection precisionVSAvoidcircuit control complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The offset cancellation operation is merged with the magnetic field detection operation by using the same magnetic field detection circuit and Hall element. The switch circuit that reverses drive current direction serves dual purposes: it enables offset cancellation during normal operation and facilitates self-test operations, combining multiple functions into a unified circuit architecture.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The drive current direction is periodically switched between positive and negative directions to achieve offset cancellation. By alternating the current direction and measuring Hall voltages at different phases, the system systematically eliminates offset errors through periodic measurement cycles, maintaining precision while using simple control logic.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a simple and effective self-test for the magnetic sensor, allowing for the detection of abnormalities and ensuring the sensor's reliability by canceling offset components and detecting magnetic fields in multiple axes.

Implementation Method 1

A magnetic sensor can detect a magnetic field using a Hall element

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS11662399B2Magnetic sensor
Publication Date: 2023.05.30 ROHM CO LTD
  • US11662399B2 patent drawing
  • US11662399B2 patent drawing
  • US11662399B2 patent drawing

AI summary

A magnetic sensor that includes a Hall element; a switch circuit configured to switch a direction of a drive current supplied to the Hall element between a first direction and a second direction; a magnetic field detection circuit configured to execute a detection operation for detecting a target magnetic field acting on the Hall element, based on a first difference between a Hall voltage generated in the Hall element when the drive current is supplied to the Hall element in the first direction and a Hall voltage generated in the Hall element when the drive current is supplied to the Hall element in the second direction; and a test magnetic field generation circuit configured to generate a test magnetic field different from the target magnetic field in a test operation.