Hall Thruster Condensable Propellant Pressure Control

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Solution Overview

Problem

Conventional Hall thrusters using condensable propellants face challenges such as runaway vaporization and flow rate control issues, reliance on complex temperature regulation, electromagnetic pumps, and gravity for vaporization, leading to inefficiencies and high costs.

Innovation Solution

A Hall thruster design that decouples discharge current feedback from vaporization rate by controlling the pressure of condensable propellants using a pressure reducing device, eliminating the need for temperature regulation and electromagnetic pumps, and allowing for storage of both condensable and gaseous propellants in a single vessel, with a vaporizer at or above the vaporization temperature to maintain a controlled vaporization rate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If temperature regulation is used to control vaporization rate, then vaporization can be controlled, but device complexity increases and anode melting occurs

Engineering Contradiction:
Improvevaporization rate controlVSAvoidtemperature regulation system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention changes the control parameter from temperature to pressure. By using a pressure reducing device to control the pressure of condensable propellant supplied to the vaporizer, the system achieves vaporization rate control without the complexity and reliability issues of temperature regulation. The pressure control directly influences the vaporization rate through the relationship between pressure and vapor pressure of the propellant.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If electromagnetic pumps are used to control propellant flow rate, then flow rate control is achieved, but device complexity and cost increase

Engineering Contradiction:
Improveflow rate controlVSAvoidelectromagnetic pump system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention replaces electromagnetic pumps with pressure control as the flow rate control mechanism. By regulating the pressure of condensable propellant using a pressure reducing device, the system achieves reliable flow rate control without requiring complex electromagnetic pump systems, thereby reducing device complexity and cost.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If gravity-fed method is used for propellant delivery, then system is simple, but vaporization rate control is difficult and runaway condition occurs

Engineering Contradiction:
Improvepropellant delivery systemVSAvoidvaporization rate control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The invention maintains the simplicity of the propellant delivery system by using gravity-fed method but adds pressure control as the regulating mechanism. The pressure reducing device controls the pressure of condensable propellant before it enters the vaporizer, preventing runaway vaporization conditions while keeping the overall system simple and reliable.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If separate storage vessels are used for condensable and gaseous propellants, then propellant storage is reliable, but device complexity increases

Engineering Contradiction:
Improvepropellant storageVSAvoidstorage system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention combines the storage of condensable and gaseous propellants into a single storage vessel. This merging reduces device complexity by eliminating the need for separate storage systems while maintaining reliable propellant storage. The pressure control mechanism ensures that both types of propellants can be stored and delivered reliably from the same vessel.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively regulates vaporization and flow rates, reduces complexity and cost, and enhances system efficiency by controlling propellant flow through pressure management, enabling stable operation and improved thrust performance.

Implementation Method 1

A condensable propellant flow controller includes a pressure reducing device for controlling the flow rate of the liquid condensable propellant

Methodology Applied
Scientific EffectPressure reduction: Pressure Drop

Implementation Method 2

A vaporizer at or above the vaporization temperature of the liquid condensable propellant vaporizes the liquid condensable propellant

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 3

A vaporizer at or above the vaporization temperature of the liquid condensable propellant vaporizes the liquid condensable propellant

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 4

A magnetic field source for establishing a transverse magnetic field in the plasma accelerator that creates an impedance to the flow of the electrons toward the anode

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 5

accelerating ionized condensable propellant through the plasma accelerator to create a flux of ions

Methodology Applied
Scientific EffectElectric field acceleration: Electric Field

Data Source

PatentUS9334855B1Hall thruster for use with a condensable propellant
Publication Date: 2016.05.10 BUSEK CO INC
  • US9334855B1 patent drawing
  • US9334855B1 patent drawing
  • US9334855B1 patent drawing

AI summary

A Hall thruster for use with a condensable propellant including a plasma accelerator including an anode for providing plasma discharge, a distributor for distributing the condensable propellant in a liquid or vaporized state, and an electric circuit including a cathode for emitting electrons attracted to the anode and for neutralizing ion flux emitted from the plasma accelerator. A condensable propellant feed system includes a storage vessel for storing the condensable propellant and providing liquid condensable propellant at a controlled pressure. A condensable propellant flow controller includes a pressure reducing device for controlling the flow rate of the liquid condensable propellant. A vaporizer at or above the vaporization temperature of the liquid condensable propellant vaporizes the liquid condensable propellant at a predetermined vaporization rate and flow rate. A magnetic circuit structure includes a magnetic field source for establishing a transverse magnetic field in the plasma accelerator that creates an impedance to the flow of the electrons toward the anode to create plasma in the plasma accelerator for accelerating ionized condensable propellant through the plasma accelerator to create a flux of ions.