Halocarbon Capture Sleeve for Supercritical Fluid Extraction

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Solution Overview

Problem

Current methods for capturing and re-manufacturing halocarbon volatile anaesthetic agents are inefficient, leading to high environmental and financial costs due to the use of expensive pressure-tolerant canisters and the release of ozone-depleting chlorofluorocarbons, which also contribute to greenhouse gas emissions.

Innovation Solution

A system using a pressure-intolerant sleeve containing filter material for capturing halocarbons, which is then transferred to a pressure-tolerant housing for supercritical fluid extraction, along with a method for recycling carbon dioxide and using supercritical carbon dioxide for chromatography and fractional distillation to separate and purify the agents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pressure-tolerant canisters are used for capturing and storing halocarbon anaesthetic agents, then the reliability and safety of the capture system is improved, but the manufacturing cost and device complexity increase significantly

Engineering Contradiction:
Improvecapture system safetyVSAvoidcanister manufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system is divided into two distinct components: a pressure-intolerant capture canister for collecting anaesthetic agents at atmospheric pressure, and a separate pressure-tolerant extraction vessel for supercritical fluid extraction. This segmentation allows the capture canister to be manufactured cheaply without pressure requirements, while the expensive pressure-tolerant components are only used where absolutely necessary for the extraction process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pressure-tolerant functionality is extracted from the capture canister and placed into a separate extraction vessel. The capture canister is designed to be pressure-intolerant and is emptied into the pressure-tolerant extraction vessel, which then performs the supercritical fluid extraction. This separation eliminates the need for the capture canister to withstand high pressures.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If supercritical fluid extraction is used to recover halocarbon agents, then the purification efficiency and recovery rate are improved, but the energy consumption and process complexity increase

Engineering Contradiction:
Improvepurification efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system utilizes changes in pressure and temperature parameters to achieve supercritical fluid extraction. By controlling these parameters, the supercritical fluid (typically CO2) can selectively dissolve and extract halocarbon agents from the capture canister, achieving high purification efficiency while allowing for energy recovery during the depressurization phase.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The process exploits phase transitions of the supercritical fluid between supercritical, liquid, and gaseous states. During extraction, the fluid is maintained in a supercritical state for optimal solubility. During separation and recovery, pressure and temperature changes induce phase transitions that facilitate product recovery and fluid recycling, reducing overall energy consumption.

Inventive Principle:
Principle #36Phase transitions

3Ease of manufacture

If halocarbon anaesthetic agents are released into the environment, then the financial cost of disposal is reduced, but severe environmental harm including ozone depletion and greenhouse gas emissions occurs

Engineering Contradiction:
Improvedisposal costVSAvoidozone depletion and greenhouse gas emissions
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The system converts what would be harmful waste emissions into valuable recoverable products. By capturing and recovering halocarbon anaesthetic agents through supercritical fluid extraction, the system prevents environmental harm while simultaneously creating a beneficial outcome through agent recovery and potential reuse, thereby eliminating both disposal costs and environmental damage.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

Instead of discarding used anaesthetic agents into the environment, the system implements a recovery process where agents are captured from waste streams, purified through supercritical fluid extraction, and made available for reuse. This transforms a waste disposal problem into a resource recovery opportunity.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the cost of canister manufacturing, conserves CO2, and effectively recovers halocarbon anaesthetic agents, minimizing environmental impact by reducing ozone depletion and greenhouse gas emissions.

Implementation Method 1

A system using a pressure-intolerant sleeve containing filter material for capturing halocarbons, which is then transferred to a pressure-tolerant housing for supercritical fluid extraction

Methodology Applied
Scientific EffectSupercritical fluid extraction: Supercritical Fluid Extraction

Implementation Method 2

recycling carbon dioxide and using supercritical carbon dioxide for chromatography and fractional distillation

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 3

using supercritical carbon dioxide for chromatography and fractional distillation to separate and purify the agents

Methodology Applied
Scientific EffectFractional distillation: Distillation

Data Source

PatentUS11324903B2To the manufacture and remanufacture of volatile anaesthetic agents using supercritical fluids
Publication Date: 2022.05.10 SAGETECH MEDICAL EQUIP LTD
  • US11324903B2 patent drawing
  • US11324903B2 patent drawing
  • US11324903B2 patent drawing

AI summary

An anaesthetic halocarbon capture system is provided. The system includes a pressure-intolerant sleeve containing filter material for capturing one or more types of anaesthetic halocarbon prior to supercritical fluid extraction, and a pressure-tolerant housing into which the sleeve can be inserted so as to permit exposure of the sleeve contents to pressures required for supercritical fluid extraction.