Halogen Acid Additive for Perovskite Solar Cell Crystallization

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Solution Overview

Problem

Current perovskite solar cells face limitations in achieving high power conversion efficiency due to issues with thin film uniformity, crystallinity, and stability, particularly in humid environments, which affect their performance and longevity.

Innovation Solution

The introduction of halogen acid additives, such as hydrochloric acid (HCl) and hydroiodic acid (HI), is used to improve the solubility and crystallization of inorganic perovskite materials, leading to the formation of hexagonal-plate shaped crystals that enhance film coverage and stability, thereby improving the efficiency and durability of perovskite solar cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional perovskite fabrication methods are used, then the manufacturing process is simple, but the film uniformity and crystallinity are poor

Engineering Contradiction:
Improvefilm uniformityVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-forming inorganic perovskite crystals with controlled morphology (hexagonal-plate shaped with aspect ratio 0.4-1.6) before introducing the organic component. This pre-crystallization step ensures uniform nucleation sites and controlled crystal growth, leading to improved film uniformity and crystallinity without requiring complex in-situ processing

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the perovskite formation process into distinct stages: first forming the inorganic perovskite layer with controlled crystal morphology, then introducing the organic component separately. This segmentation allows independent optimization of each step, achieving high film quality through controlled crystal growth followed by organic infiltration

Inventive Principle:
Principle #1Segmentation

2Reliability

If perovskite solar cells are exposed to humid environments, then real-world application conditions are met, but device stability and performance deteriorate

Engineering Contradiction:
Improvedevice stabilityVSAvoidhumidity effect
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical and chemical parameters of the perovskite structure by controlling crystal morphology (hexagonal-plate shaped with specific aspect ratio) and composition through the two-step process. These parameter changes result in a more stable crystal structure that resists degradation from humidity exposure, improving device reliability under real-world conditions

Inventive Principle:
Principle #35Parameter changes

3Productivity

If traditional perovskite layers are formed, then fabrication is straightforward, but power conversion efficiency is limited

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes key parameters including crystal morphology (hexagonal-plate shaped), aspect ratio (0.4-1.6), and formation temperature (50-90°C for inorganic layer, 70-95°C for organic infiltration). These parameter optimizations significantly improve power conversion efficiency by enhancing film quality, crystal perfection, and interface characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary crystallization of the inorganic perovskite layer with controlled morphology before organic infiltration. This pre-formed structured base enables more efficient charge transport and reduced recombination, directly improving power conversion efficiency while maintaining a relatively simple overall process

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of halogen acid additives results in a significant enhancement of power conversion efficiency, with a 58% improvement to 15.2% in planar heterojunction perovskite solar cells, and improved stability under high humidity conditions, demonstrating enhanced film quality and prolonged device performance.

Implementation Method 1

the halogen acid additive improves the solubility of the inorganic part perovskite material in the solvent

Methodology Applied
Scientific EffectSolubility enhancement by halogen acid additive: Solvation

Implementation Method 2

drying the inorganic mixture on the substrate to form an inorganic part perovskite layer; the inorganic part perovskite layer comprises a plurality of hexagonal-plate shaped inorganic part perovskite crystals

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 3

heating the organic part perovskite solution to react with the inorganic part perovskite layer to form the inorganic-organic perovskite layer

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 4

drying the inorganic mixture on the substrate to form an inorganic part perovskite layer

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11217751B2Crystal control and stability for high-performance perovskite solar cell
Publication Date: 2022.01.04 THE HONG KONG POLYTECHNIC UNIV
  • US11217751B2 patent drawing
  • US11217751B2 patent drawing
  • US11217751B2 patent drawing

AI summary

PbI2 thin film crystallization control is prerequisite of high-quality perovskite layer for the sequentially solution-processed perovskite solar cells. According to the present invention, an efficient-and-simple method has been developed by adding halogen acid additive to improve perovskite thin-film quality and an efficiency of at least 15.2% is obtained. This approach improves coverage, uniformity and stability of pervoskite thin-film. In addition, a nanofiber scaffold is incorporated into the perovskite layer so as to reduce the amount of grain boundaries, thus substantially reducing electron recombination within these boundaries.