Halogen-Doped Nanocrystals for High Quantum Yield

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Solution Overview

Problem

Current semiconductor nanocrystals, particularly those without cadmium, face challenges in achieving high light emitting efficiency and uniformity due to difficulties in synthesizing core-shell structures and controlling particle size, leading to lower quantum yields and broader emission spectra.

Innovation Solution

Incorporating a halogen element, such as fluorine, into the core-shell structure of semiconductor nanocrystals, allowing for enhanced light emitting properties by adjusting the halogen's location within the core, shell, or interface, and optimizing the synthesis process to achieve higher quantum yields and narrower emission spectra.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If semiconductor nanocrystals are synthesized using wet chemical method with organic dispersants, then uniform size and shape are achieved, but quantum yield remains limited due to surface defects and incomplete passivation

Engineering Contradiction:
Improvesize uniformityVSAvoidquantum yield
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent employs core-shell composite structure where a semiconductor core is coated with a shell material (such as oxide, sulfide, or semiconductor compound) to create a composite nanocrystal. This composite structure allows the core to maintain its size uniformity while the shell provides enhanced surface passivation and defect reduction, thereby simultaneously achieving both size uniformity and high quantum yield.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes controlled parameter changes during synthesis, including temperature gradients, reaction time sequences, and precursor ratios, to optimize both size uniformity and quantum yield. By carefully controlling synthesis parameters such as injection rate, heating rate, and reaction temperature, the patent achieves precise size control while maximizing surface passivation efficiency and quantum yield.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If core-shell structure is formed to enhance quantum efficiency, then light emitting properties improve, but synthesis complexity and difficulty in controlling shell thickness increase

Engineering Contradiction:
Improvequantum efficiencyVSAvoidsynthesis process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-synthesizing uniform semiconductor nanocrystal cores with controlled sizes before forming the shell structure. This preliminary core preparation ensures size uniformity is established before shell deposition, simplifying the overall synthesis process while maintaining high quantum efficiency through systematic sequential processing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the synthesis process into distinct stages: core formation, shell deposition, and surface treatment. This segmentation allows independent optimization of each stage, making the complex core-shell synthesis more controllable and reproducible while achieving high quantum efficiency through systematic step-by-step processing.

Inventive Principle:
Principle #1Segmentation

3Reliability

If cadmium-based nanocrystals are used to achieve high quantum yield, then light emitting efficiency is maximized, but toxicity and environmental concerns arise

Engineering Contradiction:
Improvelight emitting efficiencyVSAvoidtoxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces toxic cadmium-based materials with alternative semiconductor materials (such as Group II-VI, III-V, or IV-VI compounds) that are less toxic and more environmentally friendly. While these alternative materials may require optimized synthesis conditions to achieve comparable quantum yields, they eliminate the toxicity issue while maintaining high light emitting efficiency through proper surface passivation and core-shell structure design.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent employs parameter changes in material composition, such as using zinc sulfide, cadmium sulfide with reduced cadmium content, or alternative semiconductor compounds, to replace toxic cadmium-based nanocrystals. By adjusting synthesis parameters including temperature, pressure, and precursor selection, the patent achieves high quantum yield with non-toxic or low-toxicity materials, thereby eliminating harmful factors while maintaining light emitting efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The introduction of halogen elements significantly enhances light emitting properties, achieving quantum yields comparable to cadmium-based nanocrystals while eliminating cadmium, with improved quantum efficiency and color purity, as demonstrated by increased photoluminescence intensity and narrower full width at half maximum in the emission spectra.

Implementation Method 1

A quantum dot may absorb light from an excitation source to be in an excited state

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

A quantum dot may absorb light from an excitation source to be in an excited state, and may emit energy corresponding to its energy bandgap

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

The at least one halogen element may be present as being doped in the particle (e.g., in an elemental form) or as a metal halide

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 4

the crystalline material of the shell may include a second semiconductor material that is deposited on the core

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Data Source

PatentUS9834724B2Nanocrystal particles and processes for synthesizing the same
Publication Date: 2017.12.05 SAMSUNG ELECTRONICS CO LTD
  • US9834724B2 patent drawing
  • US9834724B2 patent drawing
  • US9834724B2 patent drawing

AI summary

A nanocrystal particle including at least one semiconductor material and at least one halogen element, the nanocrystal particle including: a core comprising a first semiconductor nanocrystal; and a shell surrounding the core and comprising a crystalline or amorphous material, wherein the halogen element is present as being doped therein or as a metal halide.