Halogen-Ligand Metal Oxide Nanoparticle Films for Defect Passivation

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Solution Overview

Problem

Current methods for preparing metal oxide nanoparticle films for electronic components, such as perovskite batteries and quantum dot light-emitting diodes, face challenges including surface defects that hinder charge transport and high fabrication costs due to high-temperature annealing processes, which are complex and not suitable for large-scale, flexible production.

Innovation Solution

A method involving heated alcoholysis of metal halides in organic alcohols to produce metal oxide nanoparticles with halogen ligands, followed by a solution-based film formation and passivation with halogen molecules to reduce surface defects and improve charge transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high-temperature annealing is used to improve crystallization effect and charge transport, then charge transport efficiency is improved, but surface defects increase and fabrication complexity increases

Engineering Contradiction:
Improvecharge transport efficiencyVSAvoidsurface defects
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the chemical composition parameters of the metal oxide nanoparticle surface by introducing halogen ligands (Cl, Br, I) during the solvothermal synthesis process. This chemical modification allows the material to achieve good charge transport efficiency without requiring high-temperature annealing, thus avoiding surface defect formation while maintaining reliable charge transport.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary surface passivation with halogen ligands during the nanoparticle synthesis process itself, before film formation and device assembly. This preliminary action of surface modification ensures that the nanoparticles are pre-passivated against surface defects, eliminating the need for subsequent high-temperature annealing that would otherwise be required to achieve similar surface quality.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If high-temperature annealing is used to improve crystallization, then charge transport is improved, but fabrication process complexity increases

Engineering Contradiction:
Improvecharge transport efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the synthesis process parameters from high-temperature annealing to solvothermal synthesis with halogen-containing precursors. This parameter change allows crystallization and surface passivation to occur simultaneously at lower temperatures, simplifying the fabrication process while maintaining charge transport efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent merges the crystallization process and surface passivation process into a single solvothermal synthesis step. By using halogen-containing metal precursors in the solvothermal process, both the crystal structure formation and surface defect passivation occur simultaneously, eliminating the need for separate high-temperature annealing steps and reducing fabrication complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If high-temperature annealing is used to improve crystallization, then charge transport is improved, but fabrication cost increases

Engineering Contradiction:
Improvecharge transport efficiencyVSAvoidfabrication cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the temperature parameter from high-temperature annealing (typically >400°C) to lower temperature solvothermal synthesis (typically 100-200°C). This parameter change reduces energy consumption and equipment requirements, thereby lowering fabrication costs while maintaining charge transport efficiency through halogen ligand passivation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses inexpensive halogen-containing metal precursors (such as metal halides) that can be readily dissolved in common solvents, replacing expensive high-purity metal oxides that would require high-temperature processing. The solvothermal process itself is energy-efficient and suitable for large-scale production, reducing overall fabrication costs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces surface defects and enhances charge transport efficiency between the metal oxide nanoparticle film and active functional layers, improving the performance and reducing fabrication costs by avoiding high-temperature processes.

Implementation Method 1

preparing a metal oxide nanoparticle containing a halogen ligand by performing a heated alcoholysis for a metal halide in an organic alcohol

Methodology Applied
Scientific EffectAlcoholysis: Hydrolysis

Implementation Method 2

passivation with halogen molecules to reduce surface defects

Methodology Applied
Scientific EffectSurface passivation: Adsorption

Data Source

PatentUS11851343B2Preparation method for metal oxide nanoparticle film and electrical component
Publication Date: 2023.12.26 TCL TECHNOLOGY GROUP CORPORATION
  • US11851343B2 patent drawing
  • US11851343B2 patent drawing

AI summary

A preparation method for a metal oxide nanoparticle film and an electrical component, comprising: preparing a halogen ligand-containing metal oxide nanoparticle by performing heated alcoholysis of a metal halide in an organic alcohol; and employing a solution method on the halogen ligand-containing metal oxide nanoparticle to prepare a halogen ligand-containing metal oxide nanoparticle film. The halogen ligand-containing metal oxide nanoparticle is produced by means of performing the alcoholysis of the metal halide, then the halogen ligand-containing metal oxide nanoparticle is prepared into the film, and then a halogen is utilized once again in a passivation processing of the film, this not only further reduces defects on the surface of the metal oxide nanoparticle, but also further improves charge transfer between the metal oxide nanoparticle and an active functional layer and increases transfer efficiency, thus increasing component efficiency.