Halogen-Substituted Phosphine Ligand for Ethylene Trimerization

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Solution Overview

Problem

Current ethylene oligomerization catalysts face challenges in achieving high activity and selectivity, particularly in ethylene trimerization and tetramerization reactions, with excessive by-product generation, such as cycloolefins and cyclized products, which negatively impacts process economics.

Innovation Solution

A halogen-containing compound is used as a ligand in an ethylene oligomerization catalyst composition, comprising a specific formula with fluorine or chlorine substituents, combined with a transition metal compound and co-catalyst, to enhance catalytic performance, achieving high activity and selectivity in ethylene trimerization and tetramerization reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional catalysts are used for ethylene oligomerization, then the reaction can proceed, but the catalytic activity is insufficient and by-product generation is excessive

Engineering Contradiction:
Improvecatalytic activityVSAvoidby-product generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the ligand structure by introducing halogen atoms (fluorine or chlorine) at specific positions (R1-R4) on the phosphine backbone, changing the chemical parameters of the catalyst system to achieve superior activity and selectivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite catalyst system combining transition metal compounds (chromium, molybdenum, iron, titanium, zirconium) with specially designed halogen-containing phosphine ligands and co-catalysts, achieving synergistic effects that improve both activity and reduce by-products

Inventive Principle:
Principle #40Composite materials

2Productivity

If existing catalyst systems are used, then ethylene oligomerization can be achieved, but the selectivity for desired products (1-hexene and 1-octene) is insufficient

Engineering Contradiction:
ImproveselectivityVSAvoidby-product generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces halogen atoms at specific local positions (R1-R4) on the phosphine ligand backbone, creating localized electronic effects that enhance the catalyst's ability to differentiate between reaction pathways and improve selectivity for 1-hexene and 1-octene

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically varies the halogen substitution pattern (different R1-R4 combinations) to optimize the electronic and steric properties of the ligand, thereby fine-tuning the catalyst's selectivity for desired oligomerization products

Inventive Principle:
Principle #35Parameter changes

3Speed

If conventional catalysts are used, then the reaction can proceed, but the initiation speed is slow and long-term stability is poor

Engineering Contradiction:
Improveinitiation speedVSAvoidlong-term stability
Core Design Contradiction:
SpeedVSDuration of action of stationary object

Solution Approach 1:

The patent modifies the ligand's electronic parameters by introducing halogen atoms, which enhance the metal center's electrophilicity and accelerate ethylene coordination and insertion, resulting in faster initiation and sustained activity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent combines the halogen-containing phosphine ligand with specific transition metal compounds and co-catalysts to create a composite system where the ligand's electronic effects synergistically enhance both initiation speed and long-term catalytic stability

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst composition exhibits significantly improved catalytic activity and selectivity, with maximum activity exceeding 4×10^8 g/mol(Cr)·h and total selectivity of 1-hexene and 1-octene exceeding 92wt%, along with rapid initiation and long-term stability, reducing by-product formation.

Implementation Method 1

ethylene oligomerization catalyst composition, including at least one halogen-containing compound selected from the first aspect of the present invention, at least one transition metal compound and at least one co-catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP3907004B1Halogen-containing compound and use thereof, catalyst composition, and ethylene oligomerization, trimerization and tetramerization methods
Publication Date: 2023.09.13 CHINA PETROLEUM & CHEMICAL CORP
  • EP3907004B1 patent drawing
  • EP3907004B1 patent drawing
  • EP3907004B1 patent drawing

AI summary

Disclosed are a halogen-containing compound as shown in a formula I and use thereof as a ligand for an ethylene oligomerization catalyst composition; and further disclosed are an ethylene oligomerization catalyst composition containing the halogen-containing compound, and ethylene oligomerization, trimerization and tetramerization methods using the catalyst composition. As a ligand of a catalyst for ethylene oligomerization, a fluoropolymer can effectively improve the catalytic performance of a catalyst system, and particularly exhibits significantly improved activity and selectivity in an ethylene oligomerization reaction. The catalyst composition has better industrial application prospects and economic value.