Halogen Phosphor Composition for High Luminance and Waterfastness

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing red phosphors with emission wavelengths above 650 nm suffer from low luminosity and poor waterfastness, making them impractical for use in lighting and display devices, while Mn4+-activated fluorine-containing phosphors deteriorate due to high alkali metal ion content.

Innovation Solution

Development of halogen-containing phosphors with specific chemical compositions incorporating alkaline earth metal elements and Group 13 elements, such as Al, to improve waterfastness and maintain high color purity and luminance, featuring a crystal phase with a chemical composition that includes alkali metal, alkaline earth metal, Group 3/13 elements, and halogen elements, activated by Mn4+, and optimized ratios to enhance durability and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If Mn4+-activated fluorine-containing phosphors with high alkali metal ion content are used to achieve high color purity and luminance, then emission wavelength between 600-650 nm is obtained, but waterfastness deteriorates and phosphors deteriorate over time

Engineering Contradiction:
ImproveluminanceVSAvoidwaterfastness
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters by limiting alkali metal ion content to 0.01-0.50 mol ratio and introducing alkaline earth metal ions (0.10-0.50 mol ratio) and aluminum ions (0.10-0.50 mol ratio) to achieve the optimal balance between luminance and waterfastness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite phosphor material combining multiple elements (alkali metal, alkaline earth metal, aluminum, fluorine, and Mn4+ activator) in specific proportions to achieve synergistic effects that improve both luminance and waterfastness

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides phosphors with improved waterfastness and durability, maintaining high color purity and luminance, suitable for use in lighting and display devices, offering a high-efficiency and high-color-rendering light-emitting unit, image display device, and lighting device.

Implementation Method 1

A phosphor comprising a crystal phase having a chemical composition represented by the following formula [1], and having an emission peak in a wavelength range of 600 nm to 650 nm, AaBbCcDdXx:R

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS9777213B2Phosphor, phosphor-containing composition and light-emitting unit using phosphor, and image display device and lighting device using light-emitting unit
Publication Date: 2017.10.03 NICHIA CORP
  • US9777213B2 patent drawing
  • US9777213B2 patent drawing
  • US9777213B2 patent drawing

AI summary

The phosphor of the present invention comprises a crystal phase having a chemical composition represented by the following formula [2], the crystal phase having no garnet structure, and the phosphor having an emission peak in a wavelength range of 600 nm to 650 nm by being activated by at least Mn4+,A2aiiB2biiC2ciiD2diiX2xii  formula [2].