Halogen-Doped Sulfide Ceramic Electrolytes for Higher Conductivity

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Solution Overview

Problem

Lithium-rich sulfide solid electrolytes for batteries are costly and have limitations in conductivity, while existing compositions like Li3PS4 require improvements in chemical and electrochemical stability and conductivity.

Innovation Solution

Development of novel compounds with the formula (Li3P1+xS4)1-y(LiX)y, where 0<x<0.2 and 0≤y≤0.3, incorporating halogen atoms, which exhibit enhanced conductivity and stability, prepared by mixing P2S5 and Li2S precursors with phosphorus, followed by mechanical grinding or heating, resulting in crystalline or partially crystalline forms with specific XRD peak ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium-rich sulfide solid electrolytes are used to improve conductivity, then ionic conductivity is improved, but manufacturing cost increases

Engineering Contradiction:
Improveionic conductivityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent modifies the chemical composition parameters of Li3PS4 by controlling the Li2S to P2S5 molar ratio during synthesis. By adjusting this ratio to fall within 2.0-3.0, the patent achieves improved ionic conductivity without requiring excessive lithium content, thus avoiding the high costs associated with lithium-rich materials while maintaining enhanced conductivity performance.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If Li3PS4 composition is used as base, then manufacturing simplicity is maintained, but conductivity and stability are insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidconductivity and stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent maintains the simplicity of Li3PS4-based manufacturing by using the same precursor materials (Li2S and P2S5) and synthesis approach. However, it optimizes the molar ratio parameter of Li2S to P2S5 within 2.0-3.0, which transforms the base composition to achieve superior conductivity and stability while preserving the ease of manufacture associated with the Li3PS4 system.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If existing sulfide electrolytes are used, then ductility is achieved, but chemical and electrochemical stability are limited

Engineering Contradiction:
Improvechemical and electrochemical stabilityVSAvoidductility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent optimizes the compositional parameters by controlling the Li2S/P2S5 molar ratio within 2.0-3.0 during synthesis. This parameter optimization enhances the chemical and electrochemical stability of the sulfide electrolyte while preserving the ductility characteristic inherent to sulfide-based materials, achieving a balanced improvement in both stability and adaptability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new compounds demonstrate improved lithium ion conductivity, reduced activation energy, and enhanced stability, making them suitable for all-solid-state batteries with higher energy density and lower irreversible capacity compared to Li3PS4.

Implementation Method 1

processing the mixture thus obtained... heating in particular... heating is conducted at a temperature lower than 300° C., typically at a temperature of between 175 and 225° C.

Methodology Applied
Scientific EffectSolid-state reaction:

Implementation Method 2

sulfide solid electrolytes have reached a sufficient stage of development... with their high ionic conductivity... measurements of conductivity have shown that this compositional domain allows conductivity to be improved

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 3

analysis of structure by XRD conducted on this compositional domain... the compounds of formula (I) display an X-ray diffraction peak (XRD) at 2θ=19.1°+/−0.25 obtained with the copper K(alpha) line

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS20250011180A1Sulfide ceramic electrolytes
Publication Date: 2025.01.09 SAFT GRP SA
  • US20250011180A1 patent drawing
  • US20250011180A1 patent drawing
  • US20250011180A1 patent drawing

AI summary

The present invention relates to sulfide solid electrolytes having improved conductivity, a process for the preparation thereof, and electrochemical elements and batteries containing same.