Halogenated Alkane Electrolyte for Lithium Metal Battery Cycle Life

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Solution Overview

Problem

Rechargeable lithium ion batteries with a lithium metal anode face challenges such as high reactivity, unstable solid electrolyte interphase formation, dendrite growth, and volume change, leading to low coulombic efficiency, shortened life, and safety issues, which are exacerbated by the high viscosity of high salt concentration electrolytes.

Innovation Solution

Incorporating a halogenated alkane in small amounts (0.05% to 2% by weight) into a localized high concentration electrolyte comprising a lithium salt and solvating solvent to stabilize the electrolyte and improve cycle life without adversely affecting power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high salt concentration electrolytes are used, then cycle performance is improved, but viscosity increases which adversely affects power delivery

Engineering Contradiction:
Improvecycle performanceVSAvoidviscosity
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent modifies the chemical composition parameters of the electrolyte by introducing fluorinated carbonates with specific molecular structures (FEC, DFEC, FDMC) and controlling their concentration ratios. This changes the physical properties of the electrolyte to achieve lower viscosity while maintaining high salt concentration, thus resolving the contradiction between cycle performance and power delivery

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system combining multiple carbonate solvents (EC, DMC, DEC) with fluorinated additives (FEC, DFEC, FDMC) and lithium salts. This composite formulation synergistically improves both cycle stability and ionic conductivity, overcoming the limitations of single-component electrolytes

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If high salt concentration electrolytes are used, then solid electrolyte interphase stability is improved, but dendrite formation increases

Engineering Contradiction:
Improvesolid electrolyte interphase stabilityVSAvoiddendrite formation
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The fluorinated carbonate additives (FEC, DFEC, FDMC) act as intermediary substances that mediate between the lithium salt and the electrode surface. They facilitate the formation of a stable, protective SEI layer that prevents direct contact between lithium dendrites and the electrode, thus stabilizing the interface while suppressing dendrite growth

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical composition parameters by incorporating fluorinated carbonates with specific fluorine-to-carbon ratios and molecular weights. This modifies the decomposition products of the electrolyte to form SEI layers with different physical and chemical properties that are more effective at preventing dendrite formation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte enhances cycle life and maintains desirable power delivery in anode-less and lithium metal batteries by forming a LiF-rich solid electrolyte interphase, reducing viscosity, and minimizing dendrite formation.

Implementation Method 1

forming a LiF-rich solid electrolyte interphase

Methodology Applied
Scientific EffectSolid electrolyte interphase formation:

Implementation Method 2

reducing viscosity

Methodology Applied
Scientific EffectViscosity reduction:

Implementation Method 3

minimizing dendrite formation

Methodology Applied
Scientific EffectDendrite formation suppression:

Data Source

PatentUS20250337015A1Electrolyte and lithium ion batteries made therewith
Publication Date: 2025.10.30 WILDCAT DISCOVERY TECHNOLOGIES INC
  • US20250337015A1 patent drawing
  • US20250337015A1 patent drawing
  • US20250337015A1 patent drawing

AI summary

Electrolytes comprising a solvating solvent, lithium salt and a halogenated alkane in an amount of 0.05% to 5% by weight of the electrolyte improve the cycling performance of lithium ion batteries and in particular lithium ion batteries having lithium metal anodes or anode-less anodes with Li intercalating cathode (e.g., cathodes comprised of layered nickel, manganese cobalt oxides).