Halogenated Sulfide Electrolyte Composite for Thermal Crystal Stability

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Solution Overview

Problem

Conventional liquid electrolyte lithium-ion batteries pose safety risks due to flammable organic solvents, necessitating complex safety devices, while solid-state batteries using solid electrolytes reduce these risks but require improved stability and safety.

Innovation Solution

Development of sulfide solid electrolytes with an argyrodite-type crystal structure, specifically Li3P2S6X, where X is a halogen, and a composite composition comprising an Argyrodite phase, which are produced through precise mixing of Li2S, P2S5, and LiX precursors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If liquid electrolyte is used in lithium-ion batteries, then the battery can operate with conventional design, but the flammable organic solvent creates safety risks and requires complex safety devices

Engineering Contradiction:
Improveconventional battery designVSAvoidsafety
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from liquid to solid, specifically using sulfide solid electrolytes with argyrodite-type crystal structure. This phase transition eliminates the flammability issue inherent in liquid organic solvents while maintaining ionic conductivity, thereby improving safety without requiring complex safety devices

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material design by combining sulfide solid electrolytes with specific crystal structures (argyrodite-type) to achieve both safety and performance. The composite nature of the solid electrolyte material provides inherent safety while maintaining battery functionality

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid-state battery with solid electrolyte is used, then safety is improved by eliminating flammable solvents, but the crystal structure stability over temperature range needs improvement

Engineering Contradiction:
ImprovesafetyVSAvoidcrystal structure stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the compositional parameters of the sulfide solid electrolyte by incorporating specific ratios of Li2S, P2S5, and LiX (where X is halogen). This compositional adjustment stabilizes the argyrodite-type crystal structure across wide temperature ranges, preventing phase transitions that would compromise battery performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces local structural modifications by incorporating halogen elements (X) into the argyrodite crystal lattice. This local compositional adjustment enhances the overall thermal stability of the crystal structure while maintaining the desired ionic conductivity properties

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250219135A1Sulfide solid electrolyte material and composite
Publication Date: 2025.07.03 SOLID POWER OPERATING INC
  • US20250219135A1 patent drawing
  • US20250219135A1 patent drawing
  • US20250219135A1 patent drawing

AI summary

The present disclosure provides an electrolyte composition. The present disclosure also provides a composite composition comprising the electrolyte composition and an Argyrodite phase. Furthermore, the present disclosure is directed to a method of making and using the electrolyte composition.