HAMR Head Diffusion Barrier Between Waveguide Core and Write Pole Lip

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Solution Overview

Problem

In heat-assisted magnetic recording (HAMR) heads, material diffusion between the optical waveguide core and the write pole lip degrades the performance of both components, leading to reduced efficiency in data recording and reading.

Innovation Solution

A diffusion barrier layer, made of materials like Au, Rh, Ru, or optically transparent materials such as TaNx, is introduced between the waveguide core end face and the write pole lip to prevent material interdiffusion, ensuring the optical transparency and functionality of the HAMR head.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the waveguide core end face abuts the write pole lip to enable light transmission, then optical coupling efficiency is improved, but material diffusion occurs between the waveguide core and write pole lip degrading performance

Engineering Contradiction:
Improveoptical coupling efficiencyVSAvoidwrite pole and waveguide performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A diffusion barrier layer is introduced as an intermediary between the waveguide core and write pole lip. This thin layer prevents material diffusion while maintaining optical transparency, allowing light to pass through without significant attenuation. The barrier layer acts as a mediator that resolves the conflict between close proximity for optical coupling and material separation for performance reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diffusion barrier layer is constructed from composite material structures including optically transparent materials (TaNx, TiNx, ZrNx, HfNx, NbNx, CrNx, VNx, TiC, TaC, WC, SiC, SiNx) or thin metal layers (Au, Rh, Ru, Ir less than 5 nm thick). These composite structures provide both the diffusion barrier function and optical transparency required for maintaining optical coupling efficiency.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a diffusion barrier layer is introduced between the waveguide core and write pole lip, then material diffusion is prevented improving reliability, but optical transparency may be compromised reducing optical coupling efficiency

Engineering Contradiction:
Improvewrite pole and waveguide performanceVSAvoidoptical coupling efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The optical properties of the diffusion barrier layer are optimized by controlling material composition and thickness parameters. The layer thickness is specifically controlled to be less than 5 nm for metal layers or optimized for nitride and carbide materials to achieve the right balance between diffusion barrier effectiveness and optical transparency. This parameter optimization allows the barrier to prevent material diffusion while minimizing impact on light transmission.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The diffusion barrier layer exhibits different properties at different locations and depths. The layer is designed with specific material composition and thickness variations to provide optimal diffusion protection at the material interface while maintaining high optical transparency in the light transmission path. This local quality differentiation resolves the contradiction between barrier effectiveness and optical performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The diffusion barrier layer effectively prevents material degradation, maintaining the performance of the write pole and optical properties, thereby enhancing the thermal stability and data integrity in HAMR heads.

Implementation Method 1

A diffusion barrier layer is located between the end face of the waveguide core and the write pole lip

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

it is formed of an optically transparent material, like TaNx, TiNx, ZrNx, HfNx, NbNx, CrNx, VNx, TiC, TaC, WC, SiC or SiNx

Methodology Applied
Scientific EffectOptical transparency:

Implementation Method 3

heat-assisted magnetic recording (HAMR), wherein high-Ku magnetic recording material is heated locally during writing to lower the coercivity enough for writing to occur

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 4

the coercivity of the magnetic material of the recording layer is temperature dependent

Methodology Applied
Scientific EffectTemperature-dependent coercivity:

Implementation Method 5

A 'near-field' transducer is an optical device with subwavelength features that is used to concentrate the light delivered by the waveguide into spot smaller than the diffraction limit

Methodology Applied
Scientific EffectNear-field concentration:

Data Source

PatentUS9047908B2Heat-assisted magnetic recording (HAMR) head with diffusion barrier between waveguide core and write pole lip
Publication Date: 2015.06.02 WESTERN DIGITAL TECHNOLOGIES INC
  • US9047908B2 patent drawing
  • US9047908B2 patent drawing
  • US9047908B2 patent drawing

AI summary

A heat-assisted magnetic recording (HAMR) head in which the core of the optical waveguide has an end face that abuts the NFT and the write pole lip has a diffusion barrier between the end face of the waveguide core and the write pole lip. The diffusion barrier layer may also be located between the waveguide core end face and the NFT, in which case it is formed of an optically transparent material, like TaNx, TiNx, ZrNx, HfNx, NbNx, CrNx, VNx, TiC, TaC, WC, SiC or SiNx, or a layer of Au, Ru, Rh or Ir with a thickness less than 5 nm. In addition to being located between both the NFT and the write pole lip and the waveguide core end face, the diffusion barrier layer may also be located between the waveguide core and the lower waveguide cladding layer.