Heat-Assisted Magnetic Recording Medium Ferrite Grain Boundaries

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Solution Overview

Problem

Heat-assisted magnetic recording media face a challenge in maintaining high electromagnetic conversion characteristics as magnetic grains are made finer, leading to decreased crystallinity and Curie temperature variance, which affects areal recording density.

Innovation Solution

A heat-assisted magnetic recording medium is designed with a substrate, underlayer, and a magnetic layer comprising a first and second magnetic layer with an L10 structure, where the second layer includes ferrite at grain boundaries and specific substances like C, SiC, or VN, enhancing Curie temperature and reducing exchange coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If magnetic grains are made finer to enhance areal recording density, then areal recording density is improved, but crystallinity of magnetic grains decreases and Curie temperature variance increases

Engineering Contradiction:
Improveareal recording densityVSAvoidcrystallinity and Curie temperature uniformity
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by introducing ferrite specifically at the grain boundaries of magnetic grains, rather than uniformly throughout the entire magnetic layer. This localized placement allows the magnetic grains themselves to maintain fine size for high areal recording density, while the ferrite at grain boundaries provides the necessary thermal stability and Curie temperature uniformity. The ferrite acts as a stabilizing phase at critical locations (grain boundaries) without interfering with the fine grain structure needed for high density.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining magnetic grains (with L10 structure) and ferrite in a granular structure. This composite approach allows the magnetic grains to provide high coercivity and fine grain size for high areal recording density, while the ferrite phase contributes to thermal stability and reduces Curie temperature variance. The composite structure of magnetic grains embedded in a ferrite-containing matrix resolves the contradiction between fine grain size and compositional stability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If magnetic grains are made finer to enhance electromagnetic conversion characteristics, then areal recording density is improved, but Curie temperature of magnetic grains decreases and variance increases

Engineering Contradiction:
Improveareal recording densityVSAvoidCurie temperature and its uniformity
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The ferrite is placed locally at grain boundaries rather than uniformly distributed, allowing magnetic grains to remain fine while gaining thermal stability from the ferrite environment. This localized placement ensures that the Curie temperature is stabilized at the grain boundary regions, which are critical for maintaining uniform thermal characteristics across the magnetic layer.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The ferrite acts as an intermediary material between magnetic grains, mediating the thermal properties. By introducing ferrite at grain boundaries, the patent creates an intermediate phase that buffers thermal variations and stabilizes the Curie temperature, preventing the decrease and variance that would otherwise occur with finer magnetic grains.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If exchange coupling between magnetic grains is reduced to enhance electromagnetic conversion characteristics, then areal recording density is improved, but magnetic layer complexity increases

Engineering Contradiction:
Improveareal recording densityVSAvoidmagnetic layer structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent reduces exchange coupling locally at grain boundaries by introducing ferrite, rather than requiring complex global structural modifications. This localized approach to reducing exchange coupling simplifies the overall layer structure while achieving the desired reduction in inter-grain coupling, allowing fine magnetic grains to be packed densely without complex additional layers or structures.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains high electromagnetic conversion characteristics by enhancing the apparent Curie temperature and reducing variance, allowing for finer magnetic grains while maintaining thermal stability and improving areal recording density.

Implementation Method 1

enhancing the apparent Curie temperature and reducing its variance

Methodology Applied
Scientific EffectExchange coupling:

Implementation Method 2

a surface is locally heated by irradiating a magnetic recording medium with near-field light

Methodology Applied
Scientific EffectNear-field light heating:

Implementation Method 3

a high Ku material whose crystal magnetic anisotropic constant Ku is on the order of 106 J/m3 can be used for a magnetic layer

Methodology Applied
Scientific EffectCrystal magnetic anisotropy: Anisotropy

Data Source

PatentUS10553242B2Heat-assisted magnetic recording medium and magnetic storage apparatus
Publication Date: 2020.02.04 RESONAC HARD DISK CORP
  • US10553242B2 patent drawing
  • US10553242B2 patent drawing

AI summary

A heat-assisted magnetic recording medium includes: a substrate; an underlayer; and a magnetic layer that is (001)-oriented. In the magnetic layer, a first magnetic layer and a second magnetic layer are stacked in this order from the underlayer side. The first magnetic layer and the second magnetic layer include an alloy having an L10 structure. The second magnetic layer includes a ferrite at grain boundaries of magnetic grains. The ferrite is one or more kinds selected from the group consisting of NiFe2O4, MgFe2O4, MnFe2O4, CuFe2O4, ZnFe2O3, CoFe2O4, BaFe2O4, SrFe2O4, and Fe3O4. A Curie temperature of the magnetic grains is lower than a Curie temperature of the ferrite.