HAMR Head Anti-Reflective Coating for Laser Reflection Control

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Solution Overview

Problem

In heat-assisted magnetic recording (HAMR) systems, the reflection of laser light interferes with the light source, causing deterioration of laser light characteristics, which is difficult to mitigate with existing solutions due to size constraints and integration complexities in write heads.

Innovation Solution

The implementation of an anti-reflective coating on the flex side of the air bearing surface of the slider, combined with a shading layer that functions as a contact electrode and reduces stray light, minimizes light reflection back towards the light source, thereby maintaining consistent laser light characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an isolator is used to reduce reflected light, then light reflection is reduced, but the device size increases and integration into write head becomes difficult

Engineering Contradiction:
Improvelight reflectionVSAvoiddevice size
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent introduces an anti-reflective coating layer as an intermediary substance between the laser light source and the waveguide surface. This coating layer mediates the interaction by reducing light reflection through its optical properties, eliminating the need for a separate isolator component while maintaining compact write head dimensions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the optical parameters of the waveguide surface by applying an anti-reflective coating with specific refractive index and thickness properties. This parameter change reduces the reflectivity of the surface, thereby reducing light reflection back to the laser source without requiring additional components.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a bent or slanted waveguide with large diameter is used, then light reflection is reduced, but the waveguide structure becomes complicated and production yield decreases

Engineering Contradiction:
Improvelight reflectionVSAvoidproduction yield
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

Instead of trying to eliminate the flat waveguide surface geometry, the patent converts the potential harm of light reflection from this simple geometry into a beneficial solution by applying an anti-reflective coating. The coating transforms the reflective property into an anti-reflective property, maintaining manufacturing simplicity while achieving the desired optical performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If reflected light is allowed to return to the light source, then the structure remains simple, but laser light characteristics deteriorate

Engineering Contradiction:
Improvestructure simplicityVSAvoidlaser light characteristics
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by pre-coating the waveguide surface with an anti-reflective coating before laser operation. This preventive measure stops light reflection from occurring in the first place, thereby protecting the laser light characteristics from deterioration while maintaining structural simplicity.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces light reflection to less than 0.1 percent, ensuring stable and uniform light emission, which enhances the reliability and efficiency of the HAMR process by minimizing power fluctuations and improving processing uniformity.

Implementation Method 1

an anti-reflective coating on a side opposite (e.g., a flex side) of the air bearing surface (ABS). The anti-reflective coating may include one or more anti-reflective layers. The anti-reflective coating reduces the amount of light reflected back towards a light source unit.

Methodology Applied
Scientific EffectAnti-reflective coating: Anti-Reflective Coating

Implementation Method 2

A shading layer may be disposed on the anti-reflective coating and may function as a contact electrode as well as reducing stray light escaping from the laser, thus reducing the amount of stray light reaching the ABS.

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS9343095B2Head gimbals assembly, method for manufacturing thermal-assisted magnetic recording and manufacturing equipment of thermal-assisted magnetic recording
Publication Date: 2016.05.17 WESTERN DIGITAL TECHNOLOGIES INC
  • US9343095B2 patent drawing
  • US9343095B2 patent drawing
  • US9343095B2 patent drawing

AI summary

A HAMR head includes an anti-reflecting (AR) coating on a side opposite (e.g., a flex side) of the air bearing surface (ABS). The anti-reflective coating may include one or more anti-reflective layers. The anti-reflective coating reduces the amount of light reflected back towards a light source unit. A shading layer may be disposed on the anti-reflective coating and may function as a contact electrode as well as reducing stray light escaping from the laser, thus reducing the amount of stray light reaching the ABS.