Light Source Unit Photodetector Integration for HAMR Head Weight Reduction

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Solution Overview

Problem

The existing light source units for heat-assisted magnetic recording heads are bulky and heavy due to the need for a separate substrate for the photodetector, making it difficult to achieve a compact design, which affects the performance of the hard disk apparatus by increasing the weight and impacting the rotation of the magnetic head slider.

Innovation Solution

A light source unit with a photodetector mounted on the same substrate as the laser diode, detecting leakage light to estimate the intensity of the forward light, allowing for a more compact design by positioning the photodetector closer to the light source and eliminating the need for an additional substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the photodetector is provided on a separate substrate at a predetermined distance from the laser diode, then the light intensity of the rearward light can be measured, but the light source unit becomes bulky and heavy

Engineering Contradiction:
Improvelight intensity measurementVSAvoidlight source unit weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent merges the photodetector and laser diode onto the same substrate, eliminating the need for a separate substrate and reducing the overall weight of the light source unit. The photodetector is positioned adjacent to the laser diode on the same substrate, allowing for integrated mounting that solves the weight problem while maintaining measurement functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Instead of positioning the photodetector at a predetermined distance from the laser diode in the conventional direction, the patent positions it adjacent to the laser diode on the same substrate, utilizing the two-dimensional plane of the substrate to achieve compact integration without compromising measurement capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If the photodetector is provided on the substrate at a predetermined distance from the laser diode, then the rearward light can be detected, but the light source unit requires a large substrate size

Engineering Contradiction:
Improvelight intensity detectionVSAvoidsubstrate area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent combines the photodetector and laser diode on the same substrate in adjacent positions, eliminating the need for a large substrate area. This integration allows both components to share the same substrate plane, significantly reducing the overall substrate size required for the light source unit.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes the two-dimensional plane of the substrate to position the photodetector adjacent to the laser diode, optimizing the use of available space. This dimensional arrangement allows for compact integration without requiring extended substrate dimensions in any particular direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If another substrate is used for the photodetector, then the light intensity can be controlled, but the weight reduction becomes difficult

Engineering Contradiction:
Improvelight intensity controlVSAvoidlight source unit weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent eliminates the need for a separate substrate by merging the photodetector onto the same substrate as the laser diode. This single-substrate integration removes the additional weight that would result from using a separate substrate for the photodetector, while still enabling light intensity control through the photodetector's measurement function.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a compact and lightweight light source unit, improving the performance of the hard disk apparatus by reducing the weight and enhancing the rotation of the magnetic head slider, while maintaining control over the light intensity for effective heat-assisted magnetic recording.

Implementation Method 1

a photodetector that is provided on the substrate and that has a light receiving surface for detecting leakage light that leaks from the light leakage part

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Implementation Method 2

a light source that includes; a first emission part that emits a forward light, the forward light being a laser light in an oscillation state; a second emission part that is located on a side opposite to the first emission part and that emits a rearward light, the rearward light being a laser light in an oscillation state

Methodology Applied
Scientific EffectLaser emission: Laser

Data Source

PatentUS9489972B2Light source unit, heat-assisted magnetic recording head using the same, and light source for light source unit
Publication Date: 2016.11.08 SAE MAGNETICS (HK) LTD
  • US9489972B2 patent drawing
  • US9489972B2 patent drawing
  • US9489972B2 patent drawing

AI summary

A light source unit has a substrate, a light source that is mounted to the substrate. The light source includes; a first emission part that emits a forward light, the forward light being a laser light in an oscillation state; a second emission part that is located on a side opposite to the first emission part and that emits a rearward light, the rearward light being a laser light in an oscillation state; and a light leakage part located at a position different from the first emission part and the second emission part. The light source further includes a photodetector that is provided on the substrate, wherein the photodetector has a light receiving surface for detecting a leakage light that leaks from the light leakage part.