HAMR Slider Contact Detection via Thermal Oscillation

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Solution Overview

Problem

Current contact detection methods for magnetic recording systems, particularly in heat-assisted magnetic recording (HAMR) devices with modulating air bearings, struggle to accurately detect head-disk contact due to saturation issues and increased risk of slider burnishing, especially at middle diameter locations.

Innovation Solution

A contact detection methodology that utilizes a DC biased contact sensor to measure the amplitude of a spike in the DC response signal and calculates a ratio with the dR/dP curve, allowing for early detection of head-disk contact by exceeding a predetermined threshold, thereby reducing repeated contact and slider burnishing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional contact detection methods are used for HAMR devices with modulating air bearings, then the detection process is simple, but the accuracy of head-disk contact detection deteriorates due to saturation issues and increased risk of slider burnishing

Engineering Contradiction:
Improvecontact detection accuracyVSAvoiddetection methodology complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies mechanical vibration by modulating the air bearing at a specific frequency (e.g., 100 Hz) to create oscillations in the slider-disk spacing. This vibration allows the detection system to identify contact events through characteristic changes in the contact sensor signal during the oscillation cycle, thereby improving contact detection accuracy while accounting for the modulating air bearing behavior that causes traditional methods to saturate

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent implements feedback by continuously monitoring the contact sensor signal and comparing it against expected oscillation patterns. When the modulated air bearing causes the slider to approach and contact the disk, the feedback mechanism detects the characteristic signal change (such as a spike or deviation from the oscillation pattern) and uses this information to accurately determine contact events without saturation

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the slider is made to approach the medium repeatedly for contact detection, then contact detection sensitivity is improved, but the risk of slider burnishing increases

Engineering Contradiction:
Improvecontact detection sensitivityVSAvoidslider burnishing
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by using the modulated air bearing to bring the slider into contact with the disk in a controlled, oscillating manner before full contact detection is needed. The modulation creates gentle, repeated approaches that allow the detection system to identify contact events without requiring aggressive slider engagement, thereby reducing burnishing risk while maintaining detection sensitivity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the parameter of air bearing stiffness through modulation, transforming it from a static support mechanism to a dynamic one that controls slider approach behavior. By modulating the air bearing pressure at a specific frequency, the system creates controlled oscillations that enable sensitive contact detection while limiting the force and duration of contact events, thus preventing slider burnishing

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If AC power is supplied to the heater to cause oscillation in spacing, then contact detection capability is improved, but energy consumption increases

Engineering Contradiction:
Improvecontact detection capabilityVSAvoidheater energy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by supplying AC power to the heater at a specific frequency (e.g., 100 Hz) to create oscillations in the slider-disk spacing. This periodic heating modulates the air bearing pressure, causing the slider to oscillate toward and away from the disk. The periodic nature of this action enables contact detection through characteristic signal changes during each oscillation cycle while limiting energy consumption to only the intervals when heating is applied, rather than continuous heating

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables robust and early detection of head-disk contact, reducing the risk of slider burnishing and improving contact detection sensitivity, particularly suitable for modulating air bearings, and can be integrated with traditional LFACH methodologies for enhanced performance.

Implementation Method 1

supplying AC power to a heater of the slider to cause oscillation in a spacing between the slider and the medium

Methodology Applied
Scientific EffectThermal oscillation: Joule Heating

Implementation Method 2

measuring an amplitude of DC response signals produced by a contact sensor of the slider

Methodology Applied
Scientific EffectTemperature coefficient of resistance: Thermo-resistive Effect

Data Source

PatentUS9928873B1Head-disk contact detection using a thermal sensor for modulation air bearings
Publication Date: 2018.03.27 SEAGATE TECH LLC
  • US9928873B1 patent drawing
  • US9928873B1 patent drawing
  • US9928873B1 patent drawing

AI summary

An apparatus comprises a slider configured for writing data to and reading data from a magnetic recording medium and for heat-assisted magnetic recording. The slider comprises a heater configured to receive an AC signal and to cause oscillation in a spacing between the slider and the medium, and a contact sensor situated on the slider and configured to produce a DC response signal. A detector is coupled to the slider and configured to measure an amplitude of a spike in the DC response signal, calculate a ratio between the spike amplitude and an amplitude of the DC response signal, and detect contact between the slider and the medium in response to the ratio exceeding a predetermined threshold.