HAMR Write Pole Nitrogen Plasma Passivation

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Solution Overview

Problem

In heat-assisted magnetic recording (HAMR) disk drives, the write pole is prone to oxidation due to its close proximity to the heated recording layer, leading to reduced performance and reliability.

Innovation Solution

A chemically-passivated write pole end is created by exposing it to a nitrogen plasma, along with the near-field transducer end, while protecting the magnetoresistive read head, and applying an optically transparent protective film to enhance corrosion resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the write pole is placed in close proximity to the recording layer to improve write performance, then the write field strength is enhanced, but the write pole becomes prone to oxidation due to heat exposure

Engineering Contradiction:
Improvewrite field strengthVSAvoidcorrosion resistance
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent applies a chemically-passivated coating specifically to the write pole end that interfaces with the recording layer, while leaving other portions of the write pole unprotected. This localized treatment provides oxidation protection precisely where heat exposure is most severe, without compromising the magnetic performance of the write pole body.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The chemically-passivated coating acts as an intermediary layer between the write pole and the oxidizing environment. This protective barrier prevents direct contact between oxygen and the write pole material, eliminating the harmful oxidation effect while allowing the write pole to maintain its close proximity to the recording layer for effective writing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the write pole is exposed to nitrogen plasma to improve corrosion resistance, then oxidation protection is enhanced, but the manufacturing process complexity increases

Engineering Contradiction:
Improvecorrosion resistanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The nitrogen plasma treatment is applied during the manufacturing process as a preliminary step before final assembly. By performing the chemical passivation early in the manufacturing sequence, the protective coating is established before the write pole is installed in the head, simplifying the overall process and avoiding the need for additional protection steps after assembly.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes nitrogen plasma, which changes the chemical parameters of the write pole surface by introducing nitrogen atoms that form protective nitride compounds. This parameter change at the surface level provides corrosion resistance without altering the bulk properties of the write pole material or requiring complex multi-step manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves the corrosion resistance of the write pole, leading to enhanced recording performance and extended lifetime of the HAMR write heads by preventing oxidation.

Implementation Method 1

exposing it to a nitrogen plasma

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

A chemically-passivated write pole end is created by exposing it to a nitrogen plasma

Methodology Applied
Scientific EffectChemical passivation: Chemical Bonding

Implementation Method 3

applying an optically transparent protective film to enhance corrosion resistance

Methodology Applied
Scientific EffectPhysical barrier protection: Physical Containment

Implementation Method 4

light from a laser diode is coupled to a waveguide that guides the light to a near-field transducer (NFT)

Methodology Applied
Scientific EffectNear-field optics:

Implementation Method 5

Sometimes, the metal structure of the NFT can create resonant charge motion (surface plasmons) to further increase intensity and disk heating

Methodology Applied
Scientific EffectSurface plasmons: Resonance

Implementation Method 6

Since it is known that the coercivity of the magnetic material of the recording layer is temperature dependent, one proposed solution to the thermal stability problem is heat-assisted magnetic recording (HAMR), wherein high-Ku magnetic recording material is heated locally during writing to lower the coercivity

Methodology Applied
Scientific EffectTemperature-dependent coercivity:

Data Source

PatentUS11127421B1Heat-assisted magnetic recording (HAMR) write head with improved corrosion resistance and method for making the head
Publication Date: 2021.09.21 WESTERN DIGITAL TECHNOLOGIES INC
  • US11127421B1 patent drawing
  • US11127421B1 patent drawing
  • US11127421B1 patent drawing

AI summary

A heat-assisted magnetic recording (HAMR) write head has a write pole with a chemically-passivated end that substantially prevents oxidation and thus improves corrosion resistance of the write pole. The write pole and near-field transducer (NFT) are supported on a slider and have their ends in a window region of the slider's disk-facing surface. The outer surface region of the write pole is chemically-passivated, preferably by exposure to a nitrogen plasma. The nitrogen plasma has no effect on the NFT end or on the magnetoresistive read head, which is protected because it is located in a non-window region of the slider's disk-facing surface. An optically transparent protective film is formed in the window over the passivated write pole end and NFT end.