Hand Dryer Filtration Layout for Compact Low-Noise Packaging

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Solution Overview

Problem

Conventional hand dryers face challenges in compact design and noise reduction due to the size and noise transmission of single air filters, which restricts their installation depth in wall-mounted applications and increases noise levels.

Innovation Solution

The hand dryer employs multiple parallel air intake paths with separate air filters arranged around the fan unit, featuring offset filter inlets and outlets to prevent noise transmission and allow for space-efficient packaging, including curvi-planar and straight planar filters that are individually replaceable, reducing waste and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single large air filter is used, then the hand dryer can provide sufficient airflow filtration, but the physical size of the hand dryer increases and installation depth is limited

Engineering Contradiction:
Improveairflow filtrationVSAvoidhand dryer size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The single large air filter is divided into multiple smaller air filters (typically 2-4 filters) that are arranged in parallel around the fan unit. Each filter handles a portion of the total airflow, allowing them to be packaged in a space-efficient manner inside the hand dryer housing, thereby reducing the overall device volume while maintaining equivalent filtration capacity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a single large air filter is used, then the hand dryer can provide sufficient airflow filtration, but the installation depth of wall-mounted hand dryers is restricted

Engineering Contradiction:
Improveairflow filtrationVSAvoidinstallation depth
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

By segmenting the filtration system into multiple smaller filters arranged around the fan unit in a radial or circumferential pattern, the depth required for installation is significantly reduced. The filters can be positioned in a compact circular arrangement that minimizes the projection from the wall, enabling compliance with regulations that limit wall-mounted hand dryer projection.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If filters are arranged to face each other, then space efficiency is improved, but noise transmission may increase

Engineering Contradiction:
Improvehand dryer sizeVSAvoidnoise transmission
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

An acoustic insulation material or damping layer is introduced between oppositely arranged filters to prevent noise transmission. This intermediary layer blocks the path of sound waves that would otherwise travel directly from the fan unit through the filters and out of the hand dryer, thereby reducing external noise levels while preserving the compact filter arrangement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the overall size of the hand dryer, minimizes noise transmission, and allows for easier maintenance by enabling the replacement of filters, while maintaining high-speed airflow for effective hand drying.

Implementation Method 1

the drying mechanism may rely mainly on a momentum-drying effect at the surface of the hands, in which case the airflow will tend to be discharged at high velocity (in excess of 80 m/s, and typically in excess of 140 m/s)

Methodology Applied
Scientific EffectMomentum transfer: Conservation of Momentum

Implementation Method 2

The air is often filtered upstream of the fan unit using an air-filter so that the air discharged through the air outlet is filtered air

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS10006711B2Hand dryer
Publication Date: 2018.06.26 DYSON TECH LTD
  • US10006711B2 patent drawing
  • US10006711B2 patent drawing
  • US10006711B2 patent drawing

AI summary

The invention relates to a hand dryer for drying a user's hands by means of an airflow discharged through an air outlet on the hand dryer. The airflow is generated by a motor-driven fan unit. The hand dryer comprises a plurality of air intakes, the air intakes being connected to the fan unit to form a plurality of parallel air-intake paths. Each air intake path is provided with a separate air-filter. The air-filters may be replaceable for individual replacement as required.