Hand-push leaf suction machine with automatic outage function for toppling

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Solution Overview

Problem

Existing leaf suction machines face efficiency issues due to a long passage between the leaf suction fan and the collecting box, and safety concerns arise when the machine is left unattended or during maintenance.

Innovation Solution

A hand-push leaf suction machine with an automatic outage function for toppling, featuring a housing with an air duct, a fan, a dust collecting box, ground and auxiliary wheels, and a push handle. The machine includes a micro switch and linkage mechanism that automatically turn off the fan when the machine tilts or is lifted, ensuring safety and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the leaf collecting box is located at the rear side of the leaf suction machine, then the structure is simplified, but the passage between the leaf suction fan and the leaf collecting box becomes long, reducing efficiency

Engineering Contradiction:
Improvestructural simplicityVSAvoidleaf suction efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent repositions the leaf collecting box from the rear side to the front side of the housing, fundamentally changing the spatial arrangement. This dimensional repositioning shortens the passage between the fan and collecting box, improving leaf transport efficiency while maintaining structural simplicity through the new front-mounted configuration

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the lower end of the air inlet passage is pressed close to the ground, then the suction force is improved, but the passage may touch the motor in the air duct requiring the housing to tilt backwards

Engineering Contradiction:
Improvesuction forceVSAvoidoperational safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements an automatic outage mechanism that detects when the housing tilts backwards (indicating the air inlet passage is touching the motor) and automatically shuts off the fan motor. This self-service safety feature allows the system to operate with the air inlet close to the ground for maximum suction force while automatically preventing damage when the tilt threshold is exceeded

Inventive Principle:
Principle #25Self-service

3Productivity

If the fan operates continuously, then the leaf suction efficiency is maintained, but safety problems arise when the operator leaves or during maintenance

Engineering Contradiction:
Improveleaf suction efficiencyVSAvoidsafety hazards
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent implements multiple automatic outage mechanisms: (1) an automatic switch that shuts off the fan when the housing is lifted or topples, and (2) a manual switch accessible when the dust collecting box is removed. These self-service safety features ensure the fan cannot operate continuously, automatically shutting down in unsafe conditions while maintaining suction efficiency during normal operation

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves wind strength and suction force by optimizing the air duct lengths, increases storage capacity in the dust collecting box, and ensures automatic shutdown for safety, enhancing both operational efficiency and user safety.

Implementation Method 1

the wheel axle slides off to the bottoms of the movable slots under the gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS12302802B2Hand-push leaf suction machine with automatic outage function for toppling
Publication Date: 2025.05.20 SHAOXING SHANGYU GUANYE ELECTRIC APPLIANCE CO LTD
  • US12302802B2 patent drawing
  • US12302802B2 patent drawing
  • US12302802B2 patent drawing

AI summary

The present disclosure discloses a hand-push leaf suction machine with an automatic outage function for toppling which includes a housing provided with an air duct, a fan fixedly arranged in the housing, a dust collecting box, ground wheels arranged on two sides of the housing and supported on ground, auxiliary wheels arranged on two sides of the housing and supported on the ground, and a push handle arranged at a rear end of the housing.