Hand Vacuum Cyclone Cooling for Battery Temperature Control

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Solution Overview

Problem

Hand vacuum cleaners face challenges in efficiently cooling energy storage members like batteries during use, leading to potential overheating, and in achieving a compact and balanced design that reduces user fatigue.

Innovation Solution

The hand vacuum cleaner incorporates an airflow path that directs high-velocity air from the cyclone chamber to impinge on the energy storage chamber wall, and positions the suction motor and energy storage members in a way that distributes weight and reduces the overall size, with the energy storage members often being inclined to overlap with the dirt collection region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the battery is positioned to optimize weight distribution, then user fatigue is reduced, but the device size increases

Engineering Contradiction:
Improveuser fatigueVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent positions the battery in the handle portion of the vacuum cleaner, utilizing the vertical dimension and longitudinal space of the handle rather than expanding the main body volume. This allows weight optimization for user comfort while maintaining a compact overall device size by using previously underutilized spatial dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If the battery is cooled by airflow, then overheating is prevented, but the device complexity increases

Engineering Contradiction:
Improvebattery temperatureVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent utilizes the existing airflow path generated by the cyclone chamber and motor operation to cool the battery. The high-velocity air stream naturally flows through or over the battery housing, providing passive cooling without requiring additional fans, heat sinks, or active thermal management systems. The battery cooling function is achieved by integrating it into the existing operational airflow of the vacuum cleaner.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively cools the energy storage members, enhances the compactness of the vacuum, and improves user ergonomics by balancing the weight distribution, thereby reducing user fatigue and maintaining performance.

Implementation Method 1

By directing relatively high-velocity airflow directly against a wall of such a chamber, cooling of an energy storage member (e.g. battery) located in the chamber may be promoted

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS11910984B2Handheld surface cleaning apparatus
Publication Date: 2024.02.27 OMACHRON INTELLECTUAL PROPERTY INC
  • US11910984B2 patent drawing
  • US11910984B2 patent drawing
  • US11910984B2 patent drawing

AI summary

A hand vacuum cleaner has a cyclone unit having a cyclone with a horizontal cyclone axis of rotation. The front end of the cyclone unit comprises a front door that is moveable between a closed position and an open position. A lock secures the front door in the closed position, the lock comprising an actuator, wherein the actuator is spaced towards the rear end of the cyclone.