Hand Vacuum Cleaner Cyclone Inlet Segmentation for Compact Height

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Solution Overview

Problem

Surface cleaning apparatuses face challenges in reducing the size of components like cyclone chambers and suction motors without compromising their operability, particularly in hand vacuum cleaners, where maneuverability and ease of use are desired.

Innovation Solution

The implementation of a cyclone chamber with multiple airflow passages leading to tangential inlets, allowing for a reduction in cyclone chamber height while maintaining air volume and separation efficiency, by ensuring air completes a sufficient number of revolutions and using a common airflow passage to distribute air effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cyclone chamber height is reduced to improve maneuverability, then the device becomes more compact and easier to handle, but the air volume and separation efficiency may be compromised

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidair volume
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The cyclone chamber is divided into multiple sections with multiple airflow passages distributed around the perimeter, allowing air to enter at different locations and complete sufficient revolutions within a shorter vertical space, thus maintaining separation efficiency while reducing overall chamber height

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design transitions from a single tall inlet to multiple inlets arranged circumferentially around the cyclone chamber perimeter, utilizing the radial dimension to distribute airflow and achieve sufficient rotation cycles within a reduced vertical height

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If the cyclone inlet height is reduced to make the device more compact, then the overall size decreases improving portability, but the air volume handling capacity may be reduced

Engineering Contradiction:
Improvecyclone inlet heightVSAvoidair volume
Core Design Contradiction:
Length of stationary objectVSQuantity of substance

Solution Approach 1:

The single tall inlet is segmented into multiple smaller inlets arranged around the cyclone chamber, with each inlet handling a portion of the total air volume, allowing the vertical height of each inlet to be reduced while maintaining overall air volume capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple airflow passages are merged into a common airflow passage that distributes air to all inlets, consolidating the air intake system into a compact configuration that reduces individual inlet heights while preserving total air volume handling capability

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances maneuverability and ease of use by reducing the height of cyclone inlets without compromising air volume or separation efficiency, improving the overall performance of surface cleaning apparatuses.

Implementation Method 1

a cyclone positioned in the air flow path, the cyclone having a cyclone chamber, a cyclone chamber sidewall, a first airflow passage having an inlet end and a downstream outlet end wherein the downstream outlet end comprises a first tangential air inlet

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 2

dirty air enters the cyclone chamber, and dirt and debris is separated from the air as it flows through the cyclone chamber

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS11707173B2Surface cleaning apparatus
Publication Date: 2023.07.25 OMACHRON INTELLECTUAL PROPERTY INC
  • US11707173B2 patent drawing
  • US11707173B2 patent drawing
  • US11707173B2 patent drawing

AI summary

A hand vacuum cleaner with a finger grip area that is provided between a forward side of the handle and a rear side of the main body, and wherein the suction motor is positioned between the cyclone and the finger grip area and an axis that extends between the front of the cyclone and the handle extends through the suction motor.