Hand Vacuum Cyclone Orientation to Reduce Air Flow Backpressure

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Solution Overview

Problem

Conventional surface cleaning apparatuses, such as hand vacuum cleaners, often face challenges in efficiently directing air flow and collecting dirt due to the orientation of cyclones and suction motors, leading to reduced efficiency and stability during operation.

Innovation Solution

A hand vacuum cleaner design featuring a uniflow cyclone with a front cyclone air inlet and rear air outlet, where the cyclone axis extends rearwardly, and a dirt collection chamber external to the cyclone, along with a handle that doubles as an air flow conduit, enhances air flow directionality and stability by minimizing bends in the air path and allowing for horizontal cyclone orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the cyclone axis is oriented vertically with the air inlet at the bottom, then the air flow path is simplified, but dirt may block the air inlet and reduce cleaning efficiency

Engineering Contradiction:
Improveair flow path complexityVSAvoidcleaning efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The cyclone is oriented horizontally rather than vertically, creating an asymmetric configuration where the air inlet is positioned at the front and the dirt outlet is at the rear. This asymmetric layout prevents dirt from blocking the air inlet while maintaining a relatively simple air flow path through the cyclone chamber.

Inventive Principle:
Principle #4Asymmetry

2Productivity

If the cyclone air inlet is positioned in the lower portion of the cyclone, then dirt collection is improved, but the air flow path becomes longer and creates more backpressure

Engineering Contradiction:
Improvedirt collection efficiencyVSAvoidair flow backpressure
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The air inlet is repositioned from the lower vertical portion to the front horizontal portion of the cyclone. This dimensional change in inlet positioning allows the air flow to enter tangentially and create an efficient swirling motion that enhances dirt separation while minimizing the length of the air flow path and reducing backpressure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves air flow efficiency, reduces backpressure, and enhances stability by ensuring dirt is collected effectively without blocking the air inlet, allowing for easier conversion between handheld and upright modes.

Implementation Method 1

a uniflow cyclone with a front cyclone air inlet and a rear air cyclone outlet

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 2

the cyclone axis extends rearwardly from the front end of the cyclone

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS10568477B2Surface cleaning apparatus
Publication Date: 2020.02.25 OMACHRON INTELLECTUAL PROPERTY INC
  • US10568477B2 patent drawing
  • US10568477B2 patent drawing
  • US10568477B2 patent drawing

AI summary

A surface cleaning apparatus has a dirty air inlet and an air treatment member. The air treatment member includes a dirt collection region having an openable door. When an accessory is connected to the dirty air inlet, the openable door is inhibited from opening.