Hand Vacuum Motor Layout for Removable Cyclone Bin Emptying

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Solution Overview

Problem

Existing hand vacuum cleaners require users to remove the cyclone bin assembly for emptying, which necessitates disconnecting cleaning tools and can be cumbersome, as the cyclone bin is not removable in pod-style designs.

Innovation Solution

A hand carryable surface cleaning apparatus with the suction motor positioned proximate the handle, allowing for angled orientation and a portion of the dirt collection chamber to be positioned under the suction motor, enabling easier handling and increased dirt capacity while maintaining the cyclone bin's removability for emptying.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the cyclone bin assembly is made removable for emptying, then ease of maintenance is improved, but device complexity increases and ease of operation deteriorates due to required disconnection of cleaning tools

Engineering Contradiction:
Improveease of maintenanceVSAvoidease of operation
Core Design Contradiction:
Ease of repairVSEase of operation

Solution Approach 1:

The cyclone bin assembly is segmented as a separate removable component from the main vacuum body, allowing it to be detached and emptied independently. This segmentation enables maintenance without requiring disconnection of cleaning tools attached to the vacuum system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cyclone bin assembly is designed to nest within the main vacuum body housing, allowing it to be stored compactly when attached and easily removed when emptying is needed. The nested design maintains a compact overall form factor while enabling independent access to the bin for maintenance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the suction motor is positioned proximate the handle, then ease of operation is improved by reducing hand weight, but device complexity increases due to reconfigured air flow path

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The air flow path is routed through three-dimensional space around and along the suction motor in unconventional directions, rather than following a simple linear path. This allows the motor to be positioned optimally near the handle for balance while maintaining efficient airflow from the cyclone bin through the motor to the exhaust.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The air flow path design creates localized flow channels and passages specifically adapted to the motor's position near the handle. The housing and internal structures are shaped to guide airflow efficiently through this non-traditional layout, optimizing local flow characteristics around the motor assembly.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the force required to hold the vacuum in a particular orientation, enhances dirt collection capacity, and allows for hassle-free cyclone bin removal and replacement without disconnecting accessories, improving user convenience and cleaning efficiency.

Implementation Method 1

a pressure difference generator positioned proximate the handle and operable to generate a pressure difference between a dirty air inlet and a clean air outlet

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 2

a cyclone bin assembly mounted to the body and comprising a cyclone chamber

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Data Source

PatentUS9420925B2Portable surface cleaning apparatus
Publication Date: 2016.08.23 OMACHRON INTELLECTUAL PROPERTY INC
  • US9420925B2 patent drawing
  • US9420925B2 patent drawing
  • US9420925B2 patent drawing

AI summary

A hand carryable surface cleaning apparatus is disclosed. The apparatus comprises a main body housing a suction motor, and a cyclone bin assembly. The suction motor is oriented at an angle to a vertical axis and a horizontal axis.