Surface cleaning apparatus

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Solution Overview

Problem

Existing hand vacuum cleaners with cyclonic cleaning stages are bulky, making them less maneuverable and unable to clean effectively in tight spaces due to their large size and design limitations.

Innovation Solution

A hand vacuum cleaner design featuring a multistage cyclone construction with a first stage cyclone and a second stage cyclone that is at least partially nested within the first stage, along with a screen positioned around the second stage cyclone to enhance air flow and circulation, allowing for a compact and more maneuverable device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a hand vacuum cleaner uses traditional cyclonic cleaning stages, then effective dirt collection is achieved, but the device becomes bulky and less maneuverable

Engineering Contradiction:
Improvedirt collection effectivenessVSAvoidmaneuverability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements a nested cyclone configuration where a second-stage cyclone is positioned inside the first-stage cyclone chamber. This nesting arrangement allows both cyclonic cleaning stages to function simultaneously while occupying reduced overall space, thereby maintaining dirt collection effectiveness while improving maneuverability in tight spaces

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the cyclone assembly size is reduced for better maneuverability, then access to corners improves, but air flow and dirt collection efficiency may be compromised

Engineering Contradiction:
Improveaccess to tight spacesVSAvoiddirt collection efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent divides the cyclonic cleaning system into two separate stages: a first-stage cyclone for initial dirt separation and a second-stage cyclone for further cleaning. This segmentation allows each stage to be optimized for its specific function while working together in a compact nested arrangement, maintaining high dirt collection efficiency in a reduced-size configuration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single large cyclone occupying horizontal space to a nested dual-cyclone system that utilizes vertical stacking. The second-stage cyclone is positioned within the vertical space of the first-stage cyclone chamber, effectively using the vertical dimension to reduce the horizontal footprint while preserving cleaning capacity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compact design enables better access to corners and reduces weight, improving the overall maneuverability and cleaning efficiency of the hand vacuum cleaner while maintaining effective dirt collection.

Implementation Method 1

a first stage cyclone having a first stage cyclone chamber... about which the air rotates in the first stage cyclone chamber

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 2

a longitudinal cyclone axis about which the air rotates in the cyclone chamber

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS12023690B2Surface cleaning apparatus
Publication Date: 2024.07.02 OMACHRON INTELLECTUAL PROPERTY INC
  • US12023690B2 patent drawing
  • US12023690B2 patent drawing
  • US12023690B2 patent drawing

AI summary

A hand vacuum cleaner has a cyclone assembly having a cyclone with a central longitudinally extending axis wherein, when the upper end of the hand vacuum cleaner is positioned above the lower end of the hand vacuum cleaner, the central longitudinally extending axis is oriented generally horizontal. The cyclone assembly has a cyclone assembly height that extends between an upper end of the cyclone assembly and a lower end of the cyclone assembly with a medial portion of the cyclone assembly positioned between the upper end and the lower end of the cyclone assembly. A housing containing the suction motor is positioned rearward of the cyclone assembly and extends downwardly from the upper end of the cyclone assembly to the medial portion. A pistol grip handle is positioned rearward of the cyclone assembly, below the housing and extends downwardly from the medial portion.