Stackable Handcart Restriction Member Prevents Display Interference

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In large retail stores, stackable shopping carts with integrated scanners often interfere with each other when stacked, leading to inefficiencies in storage and increased risk of damage to electronic components.

Innovation Solution

A stackable handcart design featuring a cart frame with a restriction member that prevents electronic components such as scanners and displays from interfering with each other when stacked, by positioning a restricting plate to maintain a specific interval between carts, allowing for efficient stacking and reduced risk of damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If shopping carts are stacked closely together to maximize storage capacity, then storage efficiency is improved, but electronic components (scanners, displays) interfere with each other and risk damage

Engineering Contradiction:
Improvestorage capacityVSAvoidcomponent integrity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A foam buffer material is introduced as an intermediary element between stacked shopping carts. This foam material fills the gap between carts, preventing electronic components (scanners, displays) from interfering with each other while allowing the carts to be stacked closely together. The foam buffer absorbs mechanical shocks and maintains proper spacing without compromising storage efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a restriction member is added to prevent component interference during stacking, then component protection is improved, but device complexity increases

Engineering Contradiction:
Improvecomponent protectionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The restriction function is extracted from the main cart structure and implemented as a separate, simple foam buffer element. Instead of modifying the cart frame with complex mechanical restrictions, the foam buffer is placed between carts to provide the necessary spacing and protection. This keeps the cart design simple while achieving component protection.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If existing carts are modified with electrical components, then functionality is improved, but manufacturing cost increases

Engineering Contradiction:
Improvefunctional capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The foam buffer restriction member serves multiple functions simultaneously: it prevents electronic component interference, absorbs stacking shocks, maintains proper spacing between carts, and protects both the adding cart and the cart being stacked upon. This multi-functionality reduces the need for additional specialized components, keeping manufacturing costs low while enhancing cart functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11834089B2Handcart
Publication Date: 2023.12.05 TOSHIBA TEC KK
  • US11834089B2 patent drawing
  • US11834089B2 patent drawing
  • US11834089B2 patent drawing

AI summary

A stackable handcart includes a cart frame, a display, and a restriction member. The cart frame includes a receiving portion on which a shopping basket is placeable and a front end portion that abuts a first stackable handcart when the stackable handcart is stacked with the first stackable handcart from behind the first stackable handcart. The display is attached to the cart frame. The restriction member is attached to the cart frame at a position to abut a front end portion of a second stackable handcart when the second stackable handcart is stacked with the stackable handcart from behind the stackable handcart. The restriction member is positioned such that a display of the second stackable handcart does not abut the display of the stackable handcart when the front end portion of the second stackable handcart abuts the restriction member.