Handheld Cutter Layout for Ergonomic Fatigue Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing handheld portable cutting apparatuses lack ergonomic design, leading to user fatigue during long-term use.

Innovation Solution

The cutting apparatus is configured with a central housing section that includes a guide bar and saw chain driven by an electric motor, where the handle, motor housing, and cutter unit extend radially from this section, forming intersecting axes within the central housing, creating an ergonomic design that allows for fatigue-proof operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cutter unit, motor housing, and handle are arranged in a conventional configuration, then the device can be manufactured and operated, but user fatigue occurs during long-term use due to poor ergonomics

Engineering Contradiction:
Improveergonomic guidanceVSAvoidduration of use without fatigue
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The patent applies dimensional arrangement by positioning the cutter unit, motor housing, and handle to extend radially in different directions from the central housing section. This spatial distribution creates an ergonomic configuration where the longitudinal axes intersect within the central housing section, optimizing the center of gravity and force distribution for fatigue-free operation during prolonged use

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the components are distributed radially from a central housing section, then ergonomic performance is improved, but the device complexity increases

Engineering Contradiction:
Improveergonomic guidanceVSAvoidhousing configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The device is segmented into three main functional units (cutter unit, motor housing, and handle) that are independently arranged radially from the central housing section. This segmentation allows each component to be optimized for its specific function while maintaining an ergonomic overall configuration through their radial distribution around the central section

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11389884B2Handheld portable cutting apparatus having a cutter unit
Publication Date: 2022.07.19 ANDREAS STIHL AG & CO KG
  • US11389884B2 patent drawing
  • US11389884B2 patent drawing
  • US11389884B2 patent drawing

AI summary

A handheld portable cutting apparatus has a cutter unit with a cutter unit longitudinal axis. In a central housing section of the cutting apparatus, a drive connection is arranged between an electric drive motor and the cutter unit, wherein a motor housing having a motor housing longitudinal axis extends from the central housing section. A handle extends from the central housing section in a handle longitudinal axis. The cutter unit includes a guide bar with a saw chain circulating thereon, wherein, in a side view onto the cutting apparatus, the point of intersection between the handle longitudinal axis and the motor housing longitudinal axis and also the point of intersection between the handle longitudinal axis and the cutter unit longitudinal axis lie in the central housing section.