Handheld Electrospinning Device with Modular Consumable Interfaces

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Solution Overview

Problem

Conventional hand-held electrospinning devices lack a semi-durable portion to receive a consumable portion, leading to limitations in solution application and device functionality.

Innovation Solution

A portable, hand-held electrospinning device with a durable, semi-durable, and consumable portion configuration, allowing for interchangeable consumable portions and integrated grounding mechanisms for safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a consumable portion is directly provided in a durable portion, then device simplicity is improved, but device versatility and ease of repair worsen

Engineering Contradiction:
Improvedevice simplicityVSAvoiddevice versatility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The device is divided into three distinct portions: durable portion, semi-durable portion, and consumable portion. The semi-durable portion acts as an intermediate layer that can be replaced independently, allowing the durable portion to remain intact while enabling versatility through interchangeable consumable portions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The semi-durable portion serves as an intermediary component between the durable portion and consumable portion. This mediator allows for easy replacement of consumable portions without affecting the durable portion, thereby improving both versatility and ease of repair while maintaining reasonable device simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a semi-durable portion is added to receive consumable portions, then device versatility and ease of repair are improved, but device complexity worsens

Engineering Contradiction:
Improvedevice versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device structure is segmented into three replaceable portions with clearly defined functions. The semi-durable portion is designed as a standardized interface that simplifies the replacement process, making the added complexity manageable through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The semi-durable portion is designed with universal compatibility to receive different types of consumable portions. This multi-functional interface allows a single semi-durable portion to work with multiple consumable variants, reducing overall system complexity while maintaining high versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If conventional electrospinning devices are used without grounding mechanisms, then device simplicity is improved, but user safety worsens

Engineering Contradiction:
Improvedevice simplicityVSAvoiduser safety
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The device incorporates self-grounding mechanisms where the durable portion and semi-durable portion are designed with integrated grounding paths. The system automatically establishes safe grounding connections during normal operation, eliminating the need for additional complex safety devices while ensuring user safety.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible and efficient application of various solutions, such as cosmetics and treatments, with improved user safety through grounded deposition surfaces.

Implementation Method 1

an electrospinning device handheld and for producing a electrospun fibrous mat... a power supply providing electric potentials to the nozzle and the auxiliary electrode

Methodology Applied
Scientific EffectElectrospinning: Electrohydrodynamics

Implementation Method 2

The electrically conductive portion can be configured to pass relatively weak electricity to ground via the user's body when the user operates the handheld device

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP3866984B1Electrospinning devices and systems and methods thereof
Publication Date: 2025.07.30 KAO CORP
  • EP3866984B1 patent drawingFigure 1
  • EP3866984B1 patent drawingFigure 2A~2B
  • EP3866984B1 patent drawingFigure 3A~3F

AI summary

A portable, hand-held electrospinning or electrospraying device and system, method, and portions thereof are described. Such device can be for electrospinning or electrospraying a predetermined solution toward a deposit surface. The device can have a durable portion, a semi-durable portion, and a consumable portion. The consumable portion can be received and held by the semi-durable portion, and the semi-durable portion holding the consumable portion can be removably coupled to the durable portion.