Handheld Garden Tool Battery-Control Layout for Compact Detachable Assembly

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Solution Overview

Problem

Existing handheld electric tools with battery power sources have a large structure due to restrictive ejection structures, leading to inconvenient use, especially in outdoor environments.

Innovation Solution

A handheld garden tool design featuring a housing with an accommodation space for a control member and a detachable battery pack, where the control member's projection overlaps the battery pack's projection, with connection structures such as protrusions and recesses for a compact and stable assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the control member is disposed in the battery pack according to existing ejection structures, then the battery pack can be detachably connected, but the volume of the entire structure becomes relatively large and use becomes inconvenient

Engineering Contradiction:
Improveconvenience of useVSAvoidvolume of structure
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The control member is nested within the battery pack structure, with its projection overlapping the battery pack's projection in the left and right direction. This nesting arrangement allows the control member to be integrated into the battery pack's volume rather than adding to it, reducing the overall structure volume while maintaining ease of operation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The control member is positioned in the front-rear direction within the battery pack, with its projection in the left-right direction overlapping the battery pack's projection. This spatial arrangement in multiple dimensions optimizes the use of available space, reducing the structure's volume footprint while keeping the control member accessible for operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the control member is disposed in the housing accommodation space, then the structure becomes more compact, but the connection between battery pack and housing must be stable

Engineering Contradiction:
Improvestructure compactnessVSAvoidconnection stability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The first connection structure on the housing and the second connection structure on the battery pack are designed to work together as an integrated connection system. The protrusion-recess configuration merges the connection functions into a unified structure that provides stable attachment while allowing the control member to be positioned in the housing accommodation space for compactness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connection structures use asymmetric protrusion and recess configurations, where the protrusion on one component fits into the corresponding recess on the other component. This asymmetric design ensures stable and reliable connection between the housing and battery pack while enabling compact arrangement of internal components including the control member.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12365079B2Handheld garden tool
Publication Date: 2025.07.22 NANJING CHERVON IND
  • US12365079B2 patent drawing
  • US12365079B2 patent drawing
  • US12365079B2 patent drawing

AI summary

A handheld garden tool includes a housing, a control member, and a battery pack. The housing extends in the front and rear direction and is formed with an accommodation space. The control member is at least partially disposed in the accommodation space. The battery pack is detachably connected to the housing. In a projection plane perpendicular to the left and right direction, the projection of the control member in the projection plane in the left and right direction is a first projection, and the projection of the battery pack in the projection plane in the left and right direction is a second projection. The first projection at least partially overlaps the second projection.